Gear Scene About BD


Disclaimer: The opinions and comments related to climbing and climbing gear are my own and not authorized nor sanctioned by any business, person or other entity. These opinions and comments do not replace individual judgment nor the strength rating and testing results provided by manufacturers and distributors of the products discussed. The reader assumes all responsibility for his/her interpretation and application of any of my observations or opinions since such are made for general informational purposes and no claims are made as to their accuracy and veracity. Readers should rely on official statements for gear characteristics as well as their own experience and judgement.

The Archives

Autoblock Misuse 2/25/09
Rappel Knots 12/30/08
Can I Use a Sharpie® to Mark the Middle of My Rope? 12/3/08
Nose-hooked Carabiners 10/21/08
Worn Anchors 8/19/08
Strength of Slings in Three Different Anchor Configurations 7/16/08
Draws in a Gym 3/17/08
Trying to Keep Up 2/25/08
Extending a Cam Sling: Sling on Sling 5/21/07
Girth Hitching a Stopper 3/9/07
Retiring Old Ropes 1/19/07
Is my rope still OK to use if I accidentally peed on it? 12/18/06
Gear from Ukraine 11/29/06
Connecting Two Slings Together 11/09/06
Belay Loops 10/27/06
Breaking Fixed Draws and Biners from a Dark, Dreary Cave Route 8/16/06
Rope Breaks in Low-Impact Fall at a Climbing Gym—Investigation 8/8/06
Dynex vs. Nylon—Lab Testing 4/21/06
Testing a Worn Biner 4/6/06
Spectra vs. Nylon—Real World Wear 3/15/06
Testing More Old Beat-up Slings and Carabiners 1/9/06
Whipping onto Spectra Slings at the VRG 12/28/05
More Old Slings Tested 12/5/05
Testing Old Gear from the VRG 12/2/05

AUTOBLOCK MISUSE

Lately I’ve been getting quite a few questions on the use of the Black Diamond ATC-Guide and/or similar “autoblock”-style belay devices—and another installment of QC with KP was born. I’ve seen some curious/scary autoblock uses/misues out there and I had the boys in the QA lab test a couple of the set-ups I’ve seen, which were:

a) Incorrectly using a standard belay device as an autoblock device.
b) Using multiple biners as the “brake bar” in order to make taking in rope easier.

1. INCORRECTLY USING A STANDARD BELAY DEVICE AS AN AUTOBLOCK DEVICE

An autoblock-type belay device is awesome for belaying up one or two people on a multi-pitch route. When used correctly (utilizing a SOLID anchor, threaded correctly, always having your brake hand on the rope, etc) it is easy to take in rope and lock one or both strands should the seconding climber(s) happen to fall. However, I think the recent popularity in these devices has caused some confusion. A few weeks ago I was at Red Rocks on a super classic (read: crowded) route belaying my partner as he led upward. A climber below us joined me at the belay ledge and set up his belay system by equalizing the two-bolt anchor with a cordelette (the tie-in point was at chest height) and used a standard ATC device as an autoblock. I politely suggested that the belay setup wasn’t ideal as the belayer would need to raise their arm up above their chest (see photo) in order to lock off the climber, and they may not be able to hold the fall. The climber assured me that they “do this all the time” and that the seconding climber wouldn’t fall anyway because the climbing was “so easy.”

Incorrectly setting up a standard belay device off the anchor

Now whether this was a case of not understanding exactly how an autoblock device works, I’m not sure. I hope that it’s obvious to most people reading this that when using a standard belay device as described above it DOES NOT LOCK automatically if a second falls, and is VERY DIFFICULT to hold the climber by hand if he/she were to weight the rope. When using a standard belay device to bring up a second, I always belay off my harness’ belay loop, with the rope running through the anchor as a directional—that way if the seconding climber were to fall, the load is on the anchor. Some people belay off the harness straight down to the climber, but in the case of a fall, the belayer is now being yanked off the ledge and being pulled in two directions (the belayer is tied off to the anchor, but the pull from the fallen climber is downwards).

The correct setup of an autoblock device is shown below. The full instructions for the Black Diamond ATC-Guide can be seen HERE:

Correctly using an autoblock device off the anchor

2. USING MULITPLE BINERS AS THE “BRAKE BAR” IN ORDER TO MAKE TAKING IN ROPE EASIER

I’ve had a few people write me claiming that, while using an autoblock device such as the ATC-Guide, they get pumped taking in rope when belaying their seconding climber up. It’s true that pulling up fat ropes (i.e. 10.5 mm and greater) has increased friction and therefore requires more effort than pulling up skinny cords. So other than not using such a fat rope, what are the options to make life a little easier? Well, I’ve had several people claim that they use multiple carabiners as the brake bar to help save the pump, but they’re worried about the potential loss of locking ability should their seconding climber fall. So I asked one of the members of the crack-crew of QA engineers here at Black Diamond to run a few quick, unofficial tests using two of our most popular models of locking carabiners, the RockLock (rounder cross section) and the VaporLock (flatter cross section). Here are the results:

Take-Up Force

Take-Up Force

Carabiner Quantity/Style
Force (lbf)
1 RockLock
25
2 RockLocks
29
1 VaporLock
28
2 VaporLocks
35

In the testing we did, using multiple (two) biners actually INCREASES the amount of force required to take rope in.

  • I believe this is because though the radius of the rope going over at the top of the device is larger, the radius at the bottom, where the rope pinches, is tighter. As well, I think multiple biners are assisting in forcing the rope harder into the grooves of the device, therefore causing more friction and thus more force required to take up rope.
  • What the data also showed is something that is pretty intuitive and many have noticed and realized in the field: the shape of a biner’s cross section had an impact on the amount of take-up force required. (i.e. round cross section biner = easier to take rope in; flat cross section biner = harder to take rope in).

Holding Force

Holding Force

Carabiner Quantity/Style
Force (lbf)
1 RockLock
1218
2 RockLocks
1316
1 VaporLock
1466
2 VaporLocks
1825

We found, once again in the limited testing we did, that using two biners actually INCREASES the amount of holding force.

  • Once again, for the same reasoning, though the radius the rope takes at the top of the setup is larger and you would think reduces the amount of holding force, the multiple biners cause the radius at the bottom of the setup, where it clamps on itself in the device, to be tighter and therefore INCREASES the holding force.
  • And once again, the data showed that flatter cross section biners had a greater holding force than rounder cross section biners.

What is the ultimate solution? You need to find a balance that works for the given situation. I’m usually climbing on anywhere from two 8.1s, to a single 9.1 mm, 9.7 mm or even a 10.2 mm. I typically use a VaporLock (flatter cross section) when using skinnier ropes, and a RockLock (rounder cross section) when using fatter ropes.

Again, this is pretty rough stuff; as always don’t take it as the Gospel. More in-depth testing would need to be performed to come to any concrete conclusions. I’m sure there’s a point where more biners would reduce the take-up force and reduce the clamping force. Is it three biners? (No, because we tested that…) Could it be four or five? Not sure, as we didn’t take it that far. And it goes without saying that I’m not a climbing guide and I don’t even play one on TV. If you want official instruction get it from a qualified, certified instructor.

Climb safe out there,

KP

Rappel Knots

I was climbing in Yosemite last summer and, while at a belay, was talking to a party from Bozeman, Montana. They noticed all the proto gear on my rack and deduced that I was from Black Diamond. My partner and I bailed (typical) and they were watching me like a hawk. I asked what they were looking at, and they said, "We want to see how the QA guy from BD raps.” In particular, they were eyeing my rap knot, since knot choice (Double Fisherman’s, Ring Bend or Euro Death/Overhand) has always been up for such a large amount of debate.

There are advantages and disadvantages to each type of rap knot, but is there one that is superior in strength to the others? I put all three knots (with three different rope diameter scenarios) through a quick-and-dirty series of pull tests and have provided below some basic strength testing data based on my limited testing of the three most common rappel knots. (Note: only two data points per configuration.)

      


THE TEST RESULTS

Average Knot Strength (lbf)
Rope Combination
Double Fisherman's
Ring Bend
Euro Death Knot
(i.e. Overhand)
10.2 mm / 10.2 mm
6630
6290
4950
10.2 mm / 8.1 mm
3730
3730
3100
8.1 mm / 8.1 mm
4064
3880
2850


THE OBSERVATIONS

• The Double Fisherman's and Ring Bend had similar strength results
• The Euro Death Knot was the weakest: ~20-30% less than the Double Fisherman's and Ring Bend.
• The Euro Death Knot slipped a bit before failure at ~4000 lbf with the 10.2 and ~2000 lbf with the 8.1 in the system.

THE BOTTOM LINE

The reality is that all three of the methods for joining two ropes for rappelling that I tested were PLENTY strong for the forces seen during a typical rappel (i.e., bodyweight-plus, taking into account some shock loading when bouncing around, jiggering with tangled lines, not smooth rappelling technique, etc).

For what it's worth, when I started climbing I always used the Double Fisherman's, but now I've fully converted to the Euro Death Knot—it's fast to tie, plenty strong, less likely to get hung up when pulling and easy to untie. And finally, no matter what rap knot I tie, I always leave long tails (like at least 12 inches).

Climb safe,

KP

Can I Use a Sharpie® to Mark the Middle of My Rope?

Here’s the question I get asked/emailed probably more than any other: “Can I use a Sharpie to mark the middle of my rope?”

My answer: “I don’t know.”

Years ago the UIAA published a warning (and I even remember it being written up in one of the climbing mags) that using a Sharpie to mark your rope probably isn’t a good idea. Here’s the relevant excerpt:

Tests done by the UIAA Safety Commission and some rope manufacturers have shown that marking ropes with liquids such as those provided by felt-tipped pens can damage them; even with those markers, sold specifically for marking ropes. The test results have shown a decrease of up to 50% of the rope strength, more correctly: of the energy absorption capacity of the rope (expressed by the number of falls in the standard test method in accordance with the UIAA Standard101).

Therefore the UIAA Safety Commission warns against marking a rope with any substance that has not been specifically approved by the rope manufacturer of that rope.

Personally I questioned the applicability of these tests in real-world scenarios. The UIAA test is consistent and an industry standard for sure, but it’s also extreme. Their test imposes a violent high-impact (fall factor 1.78 with a static belay) on the same section (in the above mentioned case, on the middle mark) of a rope, repeatedly, until it breaks. Not very realistic in everyday use. Think about that for a second: to have the middle of your 60-meter rope be the point where the rope is loaded during a fall, then you would have to be taking a HUGE 60-meter whipper—not very common.

At Black Diamond, we don’t make ropes, and though we do have a drop tower, we don’t have the ability to perform official UIAA drop tests. However, I’m a curious guy, so I had my crack crew of engineers grab a few cords, mark them up with a Sharpie, and pull them in the tensile tester. As expected, the ropes always broke at the knot—the Sharpie’s middle mark seemingly having no effect on the strength of the cord during this test.

    

Sample
Peak Value (lbf)
Failure Mode
No Center Mark
2222
Rope at Bottom Knot
Factory Center Mark
2226
Rope at Bottom Knot
Sharpie Center Mark 1
2311
Rope at Bottom Knot
Sharpie Center Mark 2
2334
Rope at Bottom Knot

I don’t think Sharpies or any other permanent markers have really been proven to actually damage nylon—short-term or long-term. However, I can’t recommend them for use on rope either because the manufacturers will not and cannot guarantee that the marker will always be free of possibly harmful chemical ingredients. In other words, they can change the formula on a whim and none of us would be the wiser.

The simplest solution, if you’re worried about the effect a marker will have on your rope, is to buy a rope with dual pattern. It makes identifying the middle point simple and permanent. If you have a rope already and it’s not dual patterned and the middle marker has faded, I recommend using the rope manufacturer’s recommended middle marker ink to re-mark it. And you can always used the tried and true method of finding the middle each time by starting at both ends and coiling until you find the center.

Climb safe—

KP

Nose-hooked Carabiners

Problem

I’ve seen and/or heard of only a handful of carabiners that have broken in the field in my time as Quality Assurances Manager at Black Diamond, and most have broken in the same way: nose hooked. What is “nose hooked”? It’s just how it sounds: the nose of the carabiner gets hung up on a sling, Stopper wire or bolt hanger.

Carabiners are incredibly strong—they meet a minimum test of 20 kN (4496 lbf or 2039 kg) when properly loaded on their major axis with the gate closed. In an open gate scenario, carabiners still test to a minimum of 7 kN (1574 lbf or 714 kg). But when you test a nose-hooked carabiner, it can fail at less than 10% of its rated closed gate strength—that’s less than 2 kN (500 lbf or 227 kg), a load that can be easily generated in even the smallest of climbing falls or even just a light bounce test.

Why?

Why is the carabiner’s breaking strength so low when loaded in this manner? It’s a combination of an open gate scenario coupled with the fact that the carabiner basket is being cantilevered off of the bolt hanger/sling/Stopper wire, meaning the load is not in line with major axis (i.e., the carabiner’s spine). This off-axis loading causes the carabiner to be excessively torqued and break at an extremely low load.

BD Testing

Black Diamond manufactures a lot of carabiners, and therefore Black Diamond tests a lot of carabiners. We not only understand the loads at which carabiners break, but also the modes (i.e., location of breakages), depending on the way it was loaded. So it’s possible to look at where a carabiner is broken and have a good idea of how it was loaded.

The photos below show typical failure locations for one style of carabiner tested in four different configurations. As you can see, a nose-hooked carabiner will most often break at the top of the spine, while open and closed gate failures typically occur at the bottom of the spine, and minor axis failures almost always occur at the gate.

Disclaimer: All carabiners are different, and detailed analysis of the particular carabiner’s geometry and failure modes is necessary in order to be able to estimate the particular loading scenario with any level of confidence.

Closed Gate
Open Gate
Minor Axis
Nose-hooked

Bottom Line

When a carabiner is loaded while the nose is hung-up on a bolt hanger, a leveraging open-gate scenario occurs. Carabiners are significantly weaker in this configuration—less than 10% of closed-gate strength.

How to avoid this? Always ensure that the carabiner’s gate is closed and the carabiner is correctly seated.

Worn Anchors

Whether it’s at the local gym or a dreamy vacation cliff in the Mediterranean, we’ve all been there: You finish a sport climb and are ready to clip your rope through the anchors (e.g., cold shuts, leaver biners, chain links, etc.) when you notice that countless lowerings and top roping have left gnarly rope grooves in the anchors. Will these grooved-out anchors hold? Will the sharp edges trash my rope?

Recently a friend of mine was doing his part at a local sport crag by replacing old bolts and rope-grooved anchors. He pulled these off and wanted me to test them to see how weak they were. (I’m not going to get into the technicalities, pluses or minuses of different kinds of anchors and am not condoning anything in anyway—I’m just looking at only one style of cold shut, one test, two data points, just out of curiosity more than anything.)



The used cold shuts with rope grooves

I’ve tested (well… I don’t actually test anything, but I have a crack team of engineers that perform the testing) many rope-grooved carabiners before and had a sneaky suspicion what I’d see. (I even did a bit of a write-up a while back: qc_kp_archive.php#040606.) I had never actually tested cold shuts, however, so I thought I’d have the QA engineers here at BD test these old ones and compare them to a new one.

Tests

Measuring the rope groove of the test samples, the reduction in thickness was about 25%. Therefore… the used cold shuts would be 25% weaker, right? Wrong.

• The two rope-grooved samples tested to 2330 lbf and 2522 lbf, before they deformed and slipped open.
• The new cold shut stretched all the way open at a load of only 1466 lbf.


The cold shuts after testing (the new one is on the left).

So how and why did the rope-grooved cold shuts withstand a higher load than a brand new one? Take a look at these testing photos (the new cold shut is on the left):

The rope groove forces the rope to stay in line with the main axis and direction of load of the cold shut, whereas with a new cold shut, as the load increases, the rope is able to slide out and cantilevers it open at a reduced load. So rather than reduce the tensile strength of the shut due to removal of material, the groove seats the rope onto the spine so that the shut holds more weight before it starts to deform.

Conclusions/Comments/Remarks

• Rope-grooved cold shuts keep the load in line with the strongest axis and therefore can withstand a higher load before deformation.

Just because a rope-grooved anchor may be stronger, however, doesn’t make it better. The sharp edges of rope-grooved anchors and biners can potentially damaged the rope’s sheath. If you see anchors or biners out in the field that look beat up, do your part and replace them. You can also use your own quickdraws or biners at anchors in order to save on wear and tear of the fixed anchors.

Be safe out there,
KP

Strength of Slings in Three Different Anchor Configurations

A few weeks ago a crew of super badass climbers rolled through the QA lab and one question came up more than just a few times: “What is the strongest way to rig an anchor at a belay?”

Now that’s one of the most loaded questions I’ve ever heard, because, of course, there is no real definitive answer. There are so many factors involved, including quality of the placements, quality of the rock or ice, materials available, etc. For the sake of the discussion, however, we narrowed it down to assuming two “perfect” bolt placements and using one equalized sling. My immediate answer was that such a set-up would be plenty strong for most climbing applications no matter which way you slice it, but any time you knot a sling it undoubtedly weakens it.

Remember I’m not a guide and don’t pretend to be one, and I’m not suggesting which anchor equalizing method is better or worse. All I’m providing is some data based on a very few (i.e., one) data point for each scenario.

Testing

My crack crew of QA engineers and I decided to check out the three most common equalizing methods using a single 48” runner: Sliding X, Sliding X with Knots, and Figure 8. Again, I’m not going to get into the merits or negatives of each situation (e.g., shock loading if one anchor placement blows, how “equalized” they actually are, etc). This is just an apples-to-apples strength comparison of the three configurations.

Results

Configuration
Peak Load (lbf/kN)
Failure Point
Sliding X
8000/35.6
none (machine limit)
Sliding X with knots
4760/21.2
webbing @ knot
Figure 8
5272/23.5
webbing @ knot

 

Sliding X

 

Sliding X with knots
Figure 8

So what do these numbers mean?

A couple of things to remember:

  • CE-certified slings are rated to 22 kN (4946 lbf)
  • Typical CE-certified carabiners (e.g., lockers, wiregates, bent gates, etc) in closed gate are rated 20 kN minimum (4496 lbf)
  • CE-certified cams are rated 5 kN, but most are over 10 kN

Using a Sliding X anchor, our tensile tester couldn’t even break it. Now that is BURLY. And both configurations with knots were more than 20 kN in ultimate strength. So just as we’ve seen in previous sling-on-sling girth hitch experiments, knotting slings, etc, knots reduce the ultimate strength by anywhere from 40-60% and the failure mode is always at the knot. However, even though that seems like a big reduction in strength (which it is) the bottom line is that the anchor is still plenty strong for most any typical climbing scenario thrown at it.

Climb safe —

KP

Draws in a Gym March 17, 2008

As you know, I’ve tested many fixed quickdraws from sport routes from all over the country. I’m even actually in the middle of a semi-controlled Spectra vs nylon draw experiment that perhaps I’ll finish up by spring. However, a while ago a gym owner asked me what I thought about replacing draws at a gym and how they compare to draws outside.

Some random thoughts:

  • Draws in a gym don’t see the weather that an outdoor draw does, though it could get baked in the sun if exposed through a window.

  • Draws in the gym probably typically see more action than a draw fixed on an outdoor route.

  • From what I’ve seen at many gyms, the draws suffer from abrasion more than anything—usually over very textured surfaces.

  • Most draws I’ve seen in a gym are nylon and not Spectra or Dyneema.

So when should a gym owner replace draws at a gym? That really is a question with no definitive answer, other than the fact that scheduled inspection should be a regular part of any gym’s maintenance program, and if it looks suspect then switch it out.

A gym owner sent me a few draws with descriptions of their locations—and I tested them. Below are the results:

Sample

Description

Load

#1

First Draw on most popular route, very little exposure to sunlight, took load on every fall from both climber and belayer.

5636 lbf (25.1 kN)

#2

Last draw on popular route, constant exposure to sunlight, took many falls since climbers often didn’t clip anchor.

5735 lbf (25.5 kN)

#3

This draw hasn’t been replaced in probably ten years, maybe more. Obvious signs of wear. Similar condtions to #2.

3746 lbf (16.7 kN)

Remember the CE requirement for slings and draws is 22 kN (4946 lbf). So two of the three remained with passing values, while the third was at ~75% of its rated strength. And to put it in perspective, large-sized stoppers are rated to 10 kN, and cams to 14 kN—so even the ten-year-old draw, though noticeably worn and weaker than it should be, is still pretty strong in the grand scheme of typical real-world loading.

Bottom Line

So, like I’ve said many times before, even worn and old slings and draws are pretty darn strong and in most cases don’t necessarily mean imminent death, however, it is in everyone’s best interest to check your gear often, and replace it if you’re sketched-out about it.

Be safe out there,

KP

Trying to Keep Up  February 25, 2008

I get a lot of questions: How strong is this or that? What if I used this kind of knot here, how much weaker is it? Does a biner lose strength if I drop it? Is my cam still ok after taking a monster whipper? When should I retire my ropes? Etc, etc…

But the most common question I get by far is: “KP, how do you keep up with your sick strong rope-gun wife?”

The answer is plain and simple. I don’t…because I can’t.

And this is what happens:

Shoulder surgery and out for six months.

Not good.

Bottom line...

KP can’t hang with his strong wife, but it’s okay… I’m used to it.



Extending a Cam Sling: Sling on Sling   May 21, 2007

Now this is just me—when I rack for a multipitch trad climb, I rack like this:

  • Cams (with a biner on each cam), set of stoppers on my harness
  • Quickdraws and a few spare biners on my harness
  • Over-the-shoulder runners with one biner on each—over my shoulder (well duh...)

If I need to place a cam, I grab one, place it, clip it and go.

If I need to place a cam and extend the sling, I place a cam—then either use one of my quickdraws and clip through the sling like this:

Or grab a shoulder sling and extend all the way like this:

Not rocket science.

FYI: if I place a stopper I either use a quickdraw, a shoulder sling with the biner that’s on it PLUS a spare biner, or a quickdraw AND a shoulder sling for extra length.

So a while ago when I was down in the desert climbing a tower with a buddy, and I came up to several cam placements like this—I was confused.

  

I saw him fiddling at all of these cam placements and was wondering what in the world was going on up there—he’s taking forever farting around with gear—maybe it’s because he’s so strong he doesn’t get it—but for me, I need to place the piece and keep moving before I flame out. So as I’m seconding his pitches and having to deal with this unfamiliar conglomeration of slings on slings on cams, etc—I’m wondering:

  • Why is he doing this? and
  • How much does this affect the strength?
  • And, I am getting pumped out of my mind.

I mean nylon on nylon or Spectra on Spectra, etc—sounds like bad juju to me—and I’m not talking about girth hitching anything here—just looping it through…

I get to the belay and ask my partner what’s up with the method—and then it all clicks—ahhhh "old school alpinist," light is right, save a biner, etc, etc—and old habits are hard to break.   Regardless—I got back from the weekend, explained the situation to the crew in the QA lab and we proceeded to do a few quick tests.

The Tests

We slung some 8 mm Spectra through a typical cam sling and did a few pulls in the tensile tester and a few drops in the drop tower. We compared the results to a cam sling only. 

AppleMark

Here are the results:

Tensile Tests:

15.6 kN

16.2 kN

15.5 kN

Average: 15.8 kN

Actual historical average for cam sling ONLY: 25.5 kN

Therefore sling on sling method provided results 61.8% of historical average—or another way to look at it, it reduced the strength of the cam sling by almost 40%.

Drop Tests (note: these are NOT UIAA drop tests)

In both test configurations (i.e. cam sling only, and cam sling threaded with 8 mm spectra), the rope broke after over six successive factor two drops (80 kg mass) with peak loads of over 10 kN.  The cam sling, or sling on sling method was NEVER the failure mode in drop test scenarios.

Conclusions

The sling on sling method of extending a cam sling does save the use of a biner but in my opinion is cumbersome for both the leader and the second. It also appears to reduce the ultimate strength of the system, however, in most cases not so much as to be the weakest link in a real-world climbing situation. 

Bottom Line

When you’re extending a cam sling, use a biner and make everyone’s life a bit easier. If you’re a super light-and-fast type of guy, the sling-on-sling method works, but know that it does weaken the system. Also note that none of the tests we performed took into account possible wearing from rubbing and friction—possibly even reducing the overall strength of the connection even more.

Climb Safe,

KP

March 9, 2007—Girth Hitching a Stopper

A buddy of mine emailed me the other day—he was out at a crag and saw someone girth hitch a #4 stopper to a bolt hanger, then clip a biner to the end, clip his rope and continue on. Hmmmm?? Maybe short a biner? Not sure. Regardless—he asked if I could do a quick test just out of curiosity to see how strong it would be.

We did a few pulls in the tensile tester. Note: Due to the way the particular bolt hanger we used was stamped, one edge was slightly rounded, whereas the other was definitely more sharp (see photo)—therefore we girth hitched the stopper both ways, getting data with the load bearing strands on the rounded edge AND on the sharper edge. (see photos)

 

We tested three samples in each configuration. Here is a summary of the results:

Tensile Tests

Test configuration

Average

Load strands over rounded edge

1845 lbf (8.2 kN)

Load strands over sharp edge

1270 lbf (5.6 kN)

Note: Just for reference—a #4 Stopper is rated to 6 kN (1349 lbf); and a quickdraw typically is rated to 22 kN.

Drop Tests

We decided to perform similar tests (i.e. load strands over the rounded edge and load strands over the sharp edge) but in a dynamic (i.e. drop) scenario. The results were very similar:

Test configuration

Value at Failure

Load strands over rounded edge

1755 lbf (7.8 kN)

Load strands over sharp edge

1424 lbf (6.3 kN)

Observations  & Conclusions

  • The way the stopper wire was threaded had a significant impact on the ultimate strength of the system (variation of approx. 30%).
  • Similar results were found in tensile tests and dynamic tests.
  • Significantly weaker than if a proper quickdraw was used (approx 30% of “full strength” (i.e. 22 kN).
  • Girth hitching a stopper to a bolt hanger results in a system strength such that the loads at which these set-ups will fail are within the loads that can be seen in real climbing situations in the field.
  • It most definitely is possible that if the climber in question here had whipped onto that bolt, the stopper wire could have cut and he/she would have plummeted to the next piece. 

Bottom Line

Sometimes if you’re in a situation, you do whatever it takes—because sometimes “something is better than nothing.” I’ve used my gear sling to girth a shrub, clipped my ice tool and left it there as my last piece as I’ve topped out, stuffed a knotted sling and even a carabiner into a crack as a stopper as well as a host of other not-so-smart-but-in-times-of-desperation-perhaps-better-than-nothing things. I’ve heard of guys rapping off of boot laces, using tent poles as a dead-man to rap off of and even jamming a camera lens in a crack using it as a chockstone to bail off a route. The reality is that sometimes you do what you need to—but in most cases this is not necessary, and gear should be used as it is intended, otherwise the strength, and ultimately your safety, can be compromised. 

Use carabiners when clipping to a bolt, or between a cam, piton or stoppers and slings. Clip your rope through a carabiner, never through a runner. Don’t girth hitch stoppers to bolts, slings to bolts, slings to stoppers, or even slings to slings, etc. Understand how to properly use your gear, read the instructions and seek instruction from a qualified guide if you are unsure.

Climb safe out there,

KP

January 19, 2007—Retiring Old Ropes

We’ve all seen it at the cliffs, and I’m a major offender myself—climbing on old ratty ropes. Yeah, ropes are expensive and that’s the main reason people push their ropes to the limit—trying to squeeze every last ounce of use out of them until they become a dog leash or door mat. I’m not going to lie—I get sweet deals on cords, but still, I don’t like to be wasteful and usually end up climbing on my ropes a little too long.

Ropes can develop a sentimental value to some people—maybe it’s the cord you sent the “proj” with, or had a great trip up a Valley wall with—so you just don’t want to retire it. I had such a case—a special 9.4mm. I kept climbing and climbing and climbing on it. It was beat. It started out as a 70 m, then after endless days of constant whippers, it became a 65 m, then 60 m, then 55 m. I just didn’t want to see it go. 

So one weekend I was taking REPEATED MONSTER whippers off the VERY LAST move of one of the many nemesis routes of mine. I had to skip the last clip because I’m too weak to clip it—and go for a huge chuck to the finishing bucket. I would sail onto the end of my trusty 9.4 mm time and time again. The last 10 ft or so of the cord were absolutely throttled—at the end of that weekend, it was time to say goodbye.

Of course, I brought it into the lab and figured I’d do some testing.

Testing

I decided just to test the ultimate tensile strength of the rope in different areas, and compare it to a brand new rope of the same model and make.  We didn’t do anything fancy—just a figure 8 on each end, and pulled to failure in the tensile tester. We were just doing this quick and dirty for comparison's and curiosity's sake.

When tested like this, breakage at the knot is almost always the failure mode—and remember—figure eight knots can reduce the strength of a rope somewhere in the neighborhood of 25-30%.

Results

The first test we did was a piece from one of the totally worn-out ends. It broke at around 6 kN—and NOT at the knot.

Yowsa, I had just been whipping all over the place on that cord—and it broke at 6 kN, and NOT at the knot—scary stuff. Though the sporto falls I was taking were super soft (my wife was belaying and is light, and I am fat)—chances are the tension seen in the rope wasn’t anywhere near 6 kN, but if I had gotten slammed hard, low to the ground, etc??? It’s definitely possible to see these kinds of loads in the field.

We decided to do more tests on my cord—on the ends, and in the middle, as well as on a brand new 9.4 mm for comparison purposes. In all subsequent tests, the sample broke at the knot as expected, but we still saw some frighteningly low values.

New
9.4 mm

KP’s
9.4 mm
middle

KP’s
9.4 mm
end

15.6 kN

9 kN

6 kN*

13.8 kN

9.8 kN

8 kN

7.7 kN

*broke in the middle of the test sample

We tracked down another beat 9.4 mm from one of the QA guys—and put it through the ringer as well:

New
9.4 mm

Used
9.4 mm
middle

Used
9.4 mm
end

12.9 kN

11.9 kN

8 kN

13.6 kN

11.9 kN

9.8 kN

11.6 kN

8.6 kN

Still curious and given the results we’d seen—the boys in the lab and I decided to do the same with some other tattered ropes that were around.  We did similar tests with more Beal ropes as well as Sterling, Edelweiss, Mammut, etc.  We found very similar results:

  • The worn out, frayed, end pieces of any rope we tested were consistently significantly weaker than the middle sections of the same cord.
  • We DID manage to find other samples that broke in the middle (as opposed to at the knot) – and at relatively low loads—less than 7kN.
  • The end pieces, and middle pieces were consistently weaker than a section of a brand new cord.

Bottom Line

  • Ropes, like all climbing gear, don’t last forever—the ends of your rope take a beating—be wary of super frayed, worn, puffed out, beat up tattered cords. Yes, ropes aren’t cheap, but they’re also your lifeline—literally—so take care of them.
  • When the ends of your cord get all beat and tattered from dogging up routes, cut the ends off, or a buy a new rope.
    • I always cut equal lengths off BOTH ends so the middle mark is always in the middle.
    • Be sure to mark the new length on BOTH ends so you and your partners know what you’re dealing with.
    • And while you’re at it—tie a knot in one end—too often you hear of someone being lowered off the end of their rope—definitely not cool.
  • For me the most important thing… to train harder and get stronger, so I won’t be whipping in the first place.

Be careful out there,

KP

 

December 18, 2006 “Is my rope still OK to use if I accidentally peed on it?”

It’s almost disturbing how many emails I get with the almost identical: “Uhhh, hmmmm, I kinda peed on my rope, do you think it’s still ok?,” or “A dog peed on my rope at the crag, should I retire it?,” or “My girlfriend peed on my rope, is it still ok to use?”

I hate to sound like a broken record, but when this sort of thing happens, no one can be exactly sure what effect it had on your rope or equipment. I always have to play the conservative card and say, “If in doubt, retire it.”

Other than wondering what actually is going on out in the field with all of these people peeing on each other’s ropes, I wondered what kind of affect does it really have. No, I didn’t go pee on a rope of mine and test it, but as "luck" would have it, I got an email from a person something to the effect of:

“My cat peed on my brand new 9.1 mm, it sat there for over a week, when I got home to discover this I washed it several times in baking soda to get rid of the smell, and I have two questions for you:

  • Is the rope ok to use?
  • What kind of hat should I make out of my cat? Note: he really did ask this…

I had the guy send the now non-stinky rope in and we performed some tests on it.

So again, of course, by no means are these experiments conclusive—just some interesting information if you happen to have a cat pee on your brand new rope and then wash it in baking soda three times.

The Tests

We performed all tests on the ‘Cat Pee’ rope alongside a baseline test of a brand new 9.1 mm of the same brand—so that we could compare relative results.

Static Tensile Tests

  • Full Strength—Pulled five samples of each rope in tension in the tensile test machine—ropes wrapped around drum jigs to force the failure mode to the single strand.
  • Strength over a Carabiner—Pulled two samples of each rope in tension in the tensile test machine—over a carabiner—using figure 8 knots on each end.

Drop Tower Tests (note: these tests are not in any way even close to the UIAA drop test)

  • 4 ft length of rope—figure 8 knots in each end—factor 1.35 fall—over a carabiner
  • 8 ft length of rope—figure 8 knots on each end—factor 1.2 fall—over a carabiner
  • 4 ft length of rope—figure 8 knots on each end—factor 2 fall—direct onto anchor
  • 8 ft length of rope—figure 8 knots on each end—factor 2 fall—direct onto anchor

The Results

Tensile Tests

In all cases the failure mode was the rope breaking at the fixture. So this isn’t a totally accurate test as the desired mode would be the sample breaking in the middle, however, for our purposes it does give us a relative comparison to some extent.

  • Full Strength Test—The ‘Cat Pee’ rope averaged approximated 94% of full strength of a brand new rope.

~Full Strength

Joker 9.1

Joker w/ Cat Pee

Strength (lbf)

Strength (lbf)

1

4739

1

4329

2

4361

2

4058

3

4547

3

4362

4

4421

4

4373

5

4671

5

4295

6

4285

avg.

4547.8

avg.

4283.7

% full

100

% full

94.2

  • Over a carabiner—The ‘Cat Pee’ rope averaged approximately 95% of the strength of the brand new rope.

Strength Over Carabiner

Joker 9.1

Joker w/ Cat Pee

Strength (lbf)

Strength (lbf)

1

6406

1

6014

2

6324

2

6081

avg.

6365.0

avg.

6047.5

% full

100

% full

95.0


Drop Tower Tests

  • 4 ft length of rope—figure 8 knots in each end—factor 1.35 fall—over a carabiner.

New Joker 9.1 mm

“Cat Pee 9.1 mm”

# Falls Held

Max Load Seen

# Falls Held

Max Load Seen

14

3968

9

3982


Factor ~ 1.35 over a BD Airlock2

Joker 9.1

Joker w/ Cat Pee

Drop

Max Force (lbf)

Drop

Max Force (lbf)

1

1411

1

1680

2

2264

2

2402

3

2699

3

2972

4

2968

4

3265

5

3189

5

3446

6

3336

6

3681

7

3458

7

3748

8

3572

8

3895

9

3570

9

3982

10

3698

10

3239 X

11

3765

12

3870

13

3912

14

3968

15

3470 X

  • 8 ft length of rope—figure 8 knots on each end—factor 1.2 fall—over a carabiner.

New Joker 9.1 mm

“Cat Pee 9.1 mm”

# Falls Held

Max Load Seen

# Falls Held

Max Load Seen

6

4148

5

4045


Factor ~ 1.2 over a Omega Steel

Joker 9.1

Joker w/ Cat Pee

Drop

Max Force (lbf)

Drop

Max Force (lbf)

1

2189

1

2279

2

3007

2

3081

3

3465

3

3536

4

3763

4

3878

5

3979

5

4045

6

4148

6

3592 X

7

4029 X

  • 4 ft length of rope—figure 8 knots on each end—factor 2 fall—direct onto anchor.

New Joker 9.1 mm

“Cat Pee 9.1 mm”

# Falls Held

Max Load Seen

# Falls Held

Max Load Seen

5

2759

3

2357


Factor ~ 2 w/ Figure 8 in Both Ends

Joker 9.1

Joker w/ Cat Pee

Drop

Max Force (lbf)

Drop

Max Force (lbf)

1

1248

1

1364

2

1891

2

2041

3

2260

3

2357

4

2488

4

No Drop X

5

2759

6

2316 X

  • 8 ft length of rope—figure 8 knots on each end—factor 2 fall—direct onto anchor.

New Joker 9.1 mm

“Cat Pee 9.1 mm”

# Falls Held

Max Load Seen

# Falls Held

Max Load Seen

3

2583

2

2687


Joker 9.1

Joker w/ Cat Pee

Drop

Max Force (lbf)

Drop

Max Force (lbf)

1

1708

1

1754

2

2380

2

2470

3

2583

3

2687 X

4

No Drop X

Observations

  • The "Cat Pee” rope was approximately 95% of the static strength of a new rope.
  • You can see during the first drop tower test that the "Cat Pee” rope saw higher loads faster.  This means that it did not have equal elastic properties to the brand new rope. 
  • The "Cat Pee” rope withheld slightly fewer falls in all other drop tower tests.

Further Information

I contacted Pit Schubert who is an expert in climbing gear accidents and testing and asked if he had done any tests regarding urine and ropes.  His response is below:

“I made test with ropes and human urine—I put rope samples in a pot with urine over night and sent them to the university of Stuttgart for testing according to EN 892—the result: reduction of the number of falls 30%—after this I had the idea, that a rope in a pot of urine over night is not realistic—so I put only a lot of urine drops on the rope samples, but morning urine (because morning urine is stronger than day urine)—the result: reduction of the number of falls 13%.

I hope this is helpful for you.

I published this in my book 'Sicherheit und Risiko in Fels und Eis', Volume 2, (only in German, translated in Spain, Czech, Netherlands and Japanese language, but not in English—sorry).

Kind regards,

Pit"

Conclusions

It would appear that urine on a rope DOES affect the ultimate strength and the number of falls held. The extent to which it affects the properties of a rope and how it would relate to real world climbing situations is variable, undetermined and ultimately unknown given the many factors specific to each situation (amount of urine, age of rope when exposed, how long exposed to urine, type of loading scenario, etc). It also appears that either the urine alone and/or the washing in baking soda affected the elastic properties of the rope, making it less dynamic and causing increased force on the anchor during the drop tests. Though the results seen here don’t necessarily show that urine on a rope can be catastrophic, it is always ultimately up to the climber him/herself to make the decision regarding the use of their own equipment, especially after peculiar and sometimes unknown circumstances.

A Final Word

Even if the testing here isn’t conclusive to show possible catastrophic circumstances if your rope is exposed to urine—don’t pee on your rope. It’s kinda gross.

Be safe,

KP

November 29, 2006—Gear from Ukraine

AppleMark

I received an email a while ago from a gentleman who had some old gear laying around. He said it was from Ukraine, most with no manufacturers markings, ratings, etc—it had been sitting around for quite a while and he was never about to use it so asked if I would be interested in breaking it—just to see how strong it was. I thought, why not?

The Gear

There were some cams from the Ukraine, unknown cams, a handful of stoppers and a few carabiners.

AppleMark

AppleMark

AppleMark

Tests

We tested the gear in the tensile testing machine using the same fixtures we would when testing comparable BD gear. Cams were tested at 50% retracted; biners were tested in Closed Gate; Stoppers were tested in standard wedge jig. We also compared the results to similar size of BD product for relative comparative purposes.

Results

Description

Rating
(kg or kN)

Tested
Strength
(kN)

Failure Mode

BD Compare

Rating
(kN)

Cam—Large Ukraine

1800 kg

17.65

15.72

Cable Midspan

#1 Camalot
14

Cam—Small Ukraine

1800 kg
17.65
13.70
Axle Shear
#.5 Camalot
12

Cam—Titan

15 kN
15
11.07
Runner
#.75 Camalot
14
15.81

Runner

17.84

Ball Swage Failure

Cam – Small Unknown

NA

13.59

Axle Bend / Cam Shear
.4 Camalot
10

Biner – D

2200 kg
21.57
28.76
Nose Hook Failure
Light D
24

Biner – D

2200 kg
21.57
28.76
Nose Hook Failure
Light D
24
Chock—Silver Taper
NA
11.02
Swage Pullout
#9 Stopper
10
Chock—Pink Taper
NA
7.40
Swage Pullout
#9 Stopper
10
Chock—Large Curved
NA
8.76
Cable at Nut
#11 Stopper
10
Chock—Medium Curved
NA
9.61
Cable at Nut
#10 Stopper
10

Chock—Small Yellow

NA

3.79

Cable at Nut

#5 Stopper
6

Chock—Small Purple

NA

4.32

Cable at Nut

#4 Stopper
6


AppleMark

AppleMark

AppleMark AppleMark

AppleMark

AppleMark

Observations & Comments

Cams

  • None of the cams met their rating. In two of the three cases, the failure mode was peculiar and undesirable (cable failure midspan, and axle shear).
  • The Titan cam runner broke below rating, we tested with another piece of tied cord, it broke there again, then we tested without any webbing in the system and got the ball swage to fail at above the product rating.

These undesirable failure modes could be a result of age of the product, material selection, previous abuse, or a combination of all three.

Biners

The biners were burly strong—stronger than their rating, and exhibited typical failure modes for these types of biners.

Stoppers

  • Stoppers usually fail “Cable at Nut”Two of the six failed by the cable pulling out of the swage—though one above a comparable sized BD stopper’s rating, and one significantly lower. This failure mode is probably the result of poor swaging.The medium and larger size stoppers were slightly weaker than a comparable size BD stopper.
  • The smaller stoppers were significantly weaker that a comparable size BD stopper.

Bottom Line

Climbing is a serious game—buy your equipment from reputable manufacturers. Be careful of knock-offs and small-time garage-shop gear. I’m not saying that there can’t be good small-shop gear out there—but in most cases these companies don’t go through the certification processes and have the quality systems in place in order to ensure repeatable manufacturing processes and that the gear they are producing consistently meets its intended ratings.Thanks to Jim Thompson for sacrificing his old, unknown, questionable gear so we could maybe all learn something.Be safe in the hills,KP

 

November 9, 2006 – Connecting Two Slings Together

Hi there,

So sometimes I like looking into and investigating different climbing gear or situations because I’m curious, sometimes people ask me or email me a question, sometimes I see some sketchy stuff out at the cliffs and sometimes something happens out in the field that I end up hearing about and decide to spend some time looking into it to maybe answer some questions, or maybe even end up posing more.

Investigating joining two slings together and how strong they are is a combination of all of the above. I had kind of been wondering about all these skinny slings on the market; I had a student send in a comparison on different methods of joining slings together asking which way was the best; and there was an incident with John Sherman recently where he had a sling on his anchor break when he used two slings girth-hitched together—luckily no one was hurt. For details on John’s incident you’ll have to sift through info HERE.

Therefore, all of these things prompted me and my crack crew of QA Engineering guys to throw a quick list of experiments together and do some testing. Please note: This is NOT intended as a in-depth investigation into John's recent incident, rather just as information related to the joining of two slings together in general. So grab yourself a beverage of choice, because this one could get a bit long-winded.

INITIAL THOUGHTS

Personally if I have to join two slings together, I generally use the Strop Bend (close to a girth hitch, more later)—because it’s clean and symmetrical. When it comes to forces, loads, etc., we engineering-types like symmetry. Also, I just make sure the two strands are the same width—no one ever told me that, I just thought it made sense. Think about wrapping a piece of fishing line around your finger and pulling—ouch—the different diameters really cut into you. But one finger wrapped around another and pulling—no bigs. 

But I just did things that way because I did, and luckily I never really needed to test it out by accidentally taking monster whippers onto girthed together slings. I was hoping we’d learn some good info both for ourselves and to share with other climbers out there.

It’s worth noting that surfing around the web for a while will bring up all kinds of info on this topic— some accurate, some not-so-accurate. One interesting tidbit of good information we found was a blurb by my predecessor here at BD, Chris Harmston. 

It appears that he had already done some testing several years ago—but things have changed slightly since then—thinner and thinner webbing is now on the market. We would repeat some of his tests, and add some new ones to the mix.

So what did we do?

Well I have a spreadsheet about 20 tabs deep with all of the raw data, summary, statistical analysis, comparison, rankings, percentage differences, etc., etc.—as well as just as many more of photos pre testing, test set-ups, post testing, etc.  But I’m not sure if we have enough bandwidth to post all of this data, plus I doubt anyone would look at it; so let me do my best to summarize.

THE TESTS

Tests we performed included:

Tensile Strength (static)

Pulling slings connected to failure in a tensile test machine—measuring ultimate load

Tensile Strength (dynamic)

Using Black Diamond’s drop tower, drop a mass onto two connected slings

  • Slings were girth hitched together for all tests
  • Mass was 80 kg
  • Fall factor was ~2
  • Drops were repeated using the same rope per sling specimen, with loads increasing with each drop (because the elastic properties were being taken out of the rope)
  • Loads on each drop, and number of drops recorded until sling failed
  • New dynamic climbing rope (11 mm) per specimen

Cyclic

Using a pneumatic cylinder, we cycled connected slings to a load of ~3.5 kN (~800 lbf). Note: This is approximately the load we could generate when performing a gnarly bounce test as if aid climbing, or a bit more than a typical toprope anchor sees during ‘normal’ toprope belay situations.

Note: It’s worth noting that loads on toprope anchors can easily exceed this. For more, read Tyler Stableford’s excellent article in Rock & Ice Issue #133, June 2004, "Climb Safe: Taking it from the Top."

 

THE SAMPLES

Materials

Of course there are many many types of slings out there—we used the following materials:

  • 11/16” nylon (think cam sling material)
  • 12 mm Black Diamond Dynex
  • New 10 mm Black Diamond Dynex

Note: Black Diamond currently sells 12 mm Dynex, but is coming out with 10 mm Dynex

Note: Several other manufacturers are currently selling 10 mm Spectra, 8 mm Spectra and even 6 mm Spectra slings. Some of these were tested as well.

Note: For our purposes, Dynex, Spectra, & Dyneema can be considered the same material

Methods of Connecting

We used three main knots to join the two slings:

Girth Hitch

Strop Bend

Climber’s Hitch

Note: The girth hitch and strop bend are VERY close. I believe that most people use the term "girth hitch" loosely and it in effect covers both the true Girth Hitch as well as the Strop Bend. In these experiments we will treat them differently.

Material Combinations

We tested many different connecting methods in combination with material combinations in order to try to shed some light on the subject:

Note: Photo only shows some of the combinations and materials tested.

RESULTS

To try to give all our results would take pages and pages, here is the as-short-as-I-could-make-it version:

Note: For ease of comparison, strength values and reductions are compared to 22 kN—which is the CE minimum requirement for a NEW sling—so these numbers aren’t actual reduction in strength of the slings, because it’s possible that they are stronger than 22 kN when new—follow?

Tensile Tests

Chart shows percentage of when new, sling strength (i.e. 22 kN):

Girth Hitch

Strop Bend

Climber’s Hitch

Comments

11/16 Nylon & 11/16 Nylon

70%

80%

88%

Nylon failed

12mm Dynex & 12mm Dynex

70%

85%

Not tested

12mm Dynex & 11/16” Nylon

55%

55%

Not tested

Nylon failed

10mm Dynex & 10mm Dynex

53%

58%

57%

Dynex failed

10mm Dynex to 11/16” Nylon

54%

54%

54%

Nylon failed

11/16” Nylon to 10mm Dynex

46%

54% (symmetry)

54% (symmetry)

Nylon failed

8mm Dynex & 8mm Dynex

57%

53%

56%

Spectra failed

8mm Dynex to 11/16” Nylon

56%

57% (symmetry)

53%

Nylon failed

11/16” Nylon to 8mm Dynex

43%

57%

53% (symmetry)

Nylon Failed

Note: the Strop Bend and Climber’s Hitch are symmetrical, and therefore the results for using 10 mm Strop Bend to 11/16” Nylon is the same as using 11/16” Nylon Strop Bend to 10 mm, etc.

10 mm Dynex Girth Hitched to 11/16" Nylon—Static Tensile Test

10 mm Dynex Strop Bend to 10 mm Dynex—Static Tensile Test

8 mm Dynex Climber’s Hitch to 11/16" Nylon—Static Tensile Test

Observations

  • Joining two slings reduces the ultimate strength—and in some cases by up to and over 50%
  • When nylon and a Dynex or Spectra material were combined, the nylon failed in all configurations
  • In general terms, the narrower the material used, the greater the reduction in strength
  • Also in general terms, mixing widths of materials when joining slings results in a greater reduction of strength

Drop Tests

(all samples joined using a Girth Hitch)

 

Number of Drops

Ultimate Failure Load

Comments

11/16 Nylon & 11/16 Nylon

14

~14 kN

Nylon broke

12mm Dynex & 12mm Dynex

>10

~14 kN

Broke 2 ropes

12mm Dynex & 11/16 Nylon

>10

>7

~13 kN

~12 kN

Broke 2 ropes

Broke 2 ropes

10mm Dynex & 10mm Dynex

5

4

~11 kN

~11 kN

10 mm Dynex broke

10 mm Dynex broke

10mm Dynex & 11/16 Nylon

4

3

~12 kN

~11 kN

10 mm Dynex broke

10 mm Dynex broke

8mm Dynex & 8mm Dynex

2

3

~10 kN

~11 kN

8 mm Dynex broke

8 mm Dynex broke

8mm Dynex & 11/16 Nylon

2

5

3

~9.5 kN

~11 kN

~11 kN

Nylon broke

8 mm broke

8 mm broke

6mm Dyneema & 6mm Dyneema

2

2

~9 kN

~9 kN

6 mm broke

6 mm broke

6mm Dyneema & 11/16 Nylon

3

2

~11 kN

~9 kN

6 mm broke

6 mm broke

 

8 mm Dynex STROP bend to 11/16" nylon—drop test— before failure

10 mm Dynex Girth Hitched to 11/16” nylon—drop test

8 mm Dynex Girth Hitched to 8 mm Dynex—drop test

Observations

  • When webbing sizes are mixed, and under dynamic loading situations, the narrower strand typically fails (in all but one of our tests)
  • During one test a girth hitch slipped to a strop bend—this sample ultimately went many drops more than as if it had been girth hitched 
  • More testing required to verify if a strop bend performs significantly better than a girth hitch in dynamic loading situations—we tested two more samples with intentional strop bends

Number of Drops

Ultimate Failure Load

Comments

10 mm Dynex (STROP BEND)
6
~13 kN
Nylon broke

11/16 Dynex (STROP BEND)

6

~12 kN

Nylon broke

  • It appears that the slings joined with the strop bend performed significantly better in dynamic loading scenarios than slings joined with a girth hitch (compare to data above) held approx 50-75% more drops, as well changed the failure mode to the nylon sling
  • In all tests performed, it took more than one relatively severe drop to induce failure into the system

Cyclic Tests

All configurations and samples tested (11/16” nylon to 11/16” nylon, 10 mm Dynex to 11/16” nylon, 8 mm Spectra to 11/16” nylon) using Girth Hitch, Strop Bend and Climber’s Hitch all surpassed 5000 cycles at a repeated cyclic load of 800 lbf.

Comments

  • Repeating these tests with a combination of an increased load and/or varying the rate of load may differentiate between stronger vs. weaker joining methods and materials combinations for repeated cyclic scenarios

CONCLUSIONS & FINAL THOUGHTS

As always, I must state a disclaimer that these findings are somewhat unofficial—just some information to think about. I’m not a climbing guide and don’t even play one on TV. These experiments are NOT all inclusive or totally encompassing by any means—much more testing would be required in order to come to any firm conclusions. It is important that all climbers use their best judgment out in the hills.

First off, our results were very comparable to Chris Harmston’s findings, and I agree with his recommendations—before you join two slings together think about the following:

  • Is it possible to use a longer sling altogether?
  • If you need to join to slings, using a carabiner is stronger

And in addition:

  • If you must join two slings, use the same materials and width
  • Symmetrical knots (like the Strop Bend and Climber’s Hitch) appear to perform better than a standard Girth Hitch when joining two slings together

General

  • It’s interesting to note that when webbing sizes are mixed and tested in slow static pulls, the nylon failed, however under drop tower dynamic situations, the thin webbing failed. That just verifies that the rate at which loads are imposed on a system can make a difference in ultimate failure load and mode.

So why did John Sherman’s thin sling cut when loaded in the way it was?

  • Looking at the photo of the anchor set-up, I question how ‘equalized’ this anchor was.  It appears to me that the anchor point in question took the majority of the load in this situation, however, the loads seen in his toprope, rappelling scenario should still have been well within the limits of the material used.

John Sherman comments: "The anchor photo was shot the next day after I had re-rigged the anchor to finish my work the day before (the only re-rigging was to use the static line instead of the broken sling), then re-rigged it back to the previous (or close to) for the photo. I don't disagree that the failure side might have taken more weight (though I tried to avoid this), but the photo could be misleading as the clove hitch could be an inch or two off. Also when weighted the rope took a slightly different angle (the slings lift a few inches when the system straightens)."

  • It’s interesting that his narrow web cut. As stated above, in all of our experiments, the only time that the narrow web cut was during the drop tests. This leads me to believe that perhaps his loading scenario was much more dynamic than originally suspected; or perhaps his girth hitch was not "dressed" (i.e. web folding over itself causing increased stresses).

"The girth hitch had a half twist in it—did this increase tension? Also the knot shows a distinct V-groove in the middle of the dyneema—it looks like there was extra tension along the center of the webbing making it act as if it were a smaller width. The knot pinched one length of dyneema against the other as the two strands exited the knot. One stand failed, the other was damaged as well at the same spot in the knot."

  • It’s also worth noting that the cut of his narrow sling appears to be very clean—on all of the tests we performed, there was much fraying, etc of the ends after the breakage. Also, all of our narrow web failures went diagonally across the web, whereas John’s appears to be very perpendicular to the web.  Could it be possible that there was already a slight ‘nick’ in his thin web which allowed the break propagation during loading?

John Sherman’s clean cut thin web

Typical frayed ends of webbing after breakage

  • So what is the exact reason, according to the laws of physics why John’s sling cut the way it did? I don’t know—but maybe someone has it out for him?? (Watch your back John.)

"BTW There's more than a few people who have it out for me—however only two climbers have ever been to the cliff where this happened and we were both on rappel at the time the sling broke. And any saboteur would have to be helluv clever to cut the dyneema then also nick the spectra on the backside of the knot. And why not just slice my rope? Furthermore my dog was chillin' atop the cliff and would have probably barked if a poacher or other person approached. (My dog is 12 and her teeth are worn down so she's not a suspect.)"

Hopefully his incident as well as the experiments and results described above will at least get you thinking a little bit the next time you need to join two slings together.

Climb safe out there,

KP

October 27, 2006 — Belay Loops

Hey there,

I'm sure most of us have heard about the tragic death of Todd Skinner. My, and all of Black Diamond's, condolescenses to his family and friends.

Though I don't believe there has been an official report at this time, there has been much chatter speculating that Todd's belay loop broke. Following is an excerpt from a brief blurb from SFGate.com (ref: Peter Fimrite):

"It's really affecting the climbing community because harness failure is pretty unusual—it is not supposed to happen," said Ken Yager, president and founder of Yosemite Climbing Association. "It's gotten people thinking about their old harnesses now. I know I'm going to go out and buy a new one."

The part that broke, called the belay loop, is designed to be the strongest part of the climbing harness, but Hewett, 34, said Skinner's harness was old.

"It was actually very worn," Hewett said. "I'd noted it a few days before, and he was aware it was something to be concerned about." Friends of Skinner said he had ordered several new harnesses but they hadn't yet arrived in the mail.

On Monday's climb, Hewett said the belay loop snapped while Skinner was hanging in midair underneath an overhanging ledge.

"I knew exactly what had happened right when it happened," he said. "It was just disbelief. It was too surreal."

Stunned and in shock after watching his friend fall, he checked his equipment.

"I wanted to make sure that what had caused the accident wasn't going to happen to me," he said. "I then went down as quick as I could."

Hewett said he knew there was no hope. A search-and-rescue team found Skinner's body, wearing the harness with the broken belay loop, about 4 p.m. Monday on the rocks near Bridalveil Fall. He was pronounced dead at the scene.

To be clear, I don't believe this was a Black Diamond harness, and I have NOT been asked to investigate this accident in any way. However, since the accident, my inbox has been filled with emails wondering how strong belay loops are? How long should a harness last? What could have happened to Todd's belay loop? etc. So I will do my best to answer a few of these questions, while most likely actually posing more questions, as well as provide some super-unofficial non-complete experimental data on belay loops that my crew and I performed this morning.

How Strong is a Belay Loop?

From the Black Diamond Harness Instructions:

♦ A Black Diamond harness belay loop can withstand 15 kN (3372 lbf) of force.

CE requirements
The CE required testing is a bit difficult to desribe, but basically, the belay loop must withstand 15 kN for a period of 3 minutes.

Actual Black Diamond Test Data
* Though our inline batch test rating is 3372 lbf, we regularly see belay loops test to over 6000 lbf, with a historical average of over 5000 lbf.

** Note: I've tested several other manufacturer's belay loops and they all are in the same ballpark for ultimate strength.

How long should a harness Last?

Again, From the Black Diamond Harness Instructions:

CARE AND MAINTENANCE
♦ Machine wash your harness in warm water on a gentle cycle. Use a mild soap, no bleach. Anytime your harness gets wet, allow it to drip dry away from direct sunlight before storing.
♦ Harnesses must not come into contact with corrosive materials such as battery acid, solvents, gasoline or chlorine bleach.
♦ Do not allow your harness to be exposed to temperatures above 140° F (60° C) or below -80° F (-62° C).
♦ Do not sew, resew, burn or singe loose threads, bleach the webbing, file a buckle, modify, or change a harness in any way.

STORAGE AND TRANSPORT
♦ Never store a wet or damp harness.
♦ Store all of your gear in a clean and dry environment, out of direct sunlight and away from heat sources.
♦ Keep harnesses and other sewn climbing equipment away from gnawing rodents and pets.
♦ The nylon in your harness will weaken with age if not stored free from mildew, UV light, temperature extremes or other harmful agents. If a harness has been properly stored for ten years or more, retire it.
♦ When not in use or when transporting your harness, protect it from

With normal use and proper care, the life expectancy of your harness is approximately three years, and can be longer or shorter depending on how frequently you use it and on the conditions of its use.

Factors that reduce the lifespan:
♦ Falls
♦ Abrasion, cuts, wear
♦ Heat
♦ Sunlight
♦ Corrosives

INSPECTION AND RETIREMENT
Inspect your harness for signs of damage and wear before and after each use. It is vitally important that your harness be in good condition. A damaged harness must be retired immediately.

Retire a harness immediately if:
♦ There is any kind of rip or hole in the webbing.
♦ The webbing is burnt, singed, or melted.
♦ There are any torn threads, or heavy abrasion to the webbing.
♦ Bar tacks are abraded or showing wear.
♦ One of the buckles is cracked, corroded, has a burr, or is damaged or deformed in any way.
♦ The webbing is faded from exposure to ultraviolet light.

If a harness has been involved in a severe fall, but is not obviously damaged, it still may be ready for retirement. If you have any doubts about the dependability of your harness, retire it and get a new one.

Anytime you retire a piece of gear, destroy it to prevent future use.

**Note: most other climbing gear manufacturer's have similar warnings, instructions, timelines on their products as well.

What could have happened to Todd's belay loop?

When I first heard of the accident, I was hypothesising that he just missed clipping into his belay loop—maybe he was tired, with tons of gear, ropes, rack, pack etc all clustered around—and when he clipped his GriGri to his harness, he just missed the belay loop and leaned back for the rappel. I couldn't believe that his belay loop broke—because like I
mentioned in the rope breakage report, I am a firm believer of "belay loops just don't break." There must have been some outside circumstances involved. It raises many questions:

Could Todd's belay loop have been SO worn that it broke under bodyweight?

I suppose so but… see experiments below.

Could it have been affected by acid as is the case with the rope breakage
at the rock gym earlier this year?

Could it have been affected by some other chemical (bleach, DEET, etc)
which caused it to weaken?

Could it have been so worn, dried out by the sun, or rotten, etc. that it
was so weak to fail under body weight?

Could it have been affected by some other outside circumstances that caused
it to fail during rappelling?

At this point, I don't believe that anyone really knows why or how the belay loop broke.

Some Unofficial, Incomplete, One Data Point, for Curiosity Only Experiements

To satisfy my own curiousity I decided to test several belay loops with different levels of wear: cut approx 50% through, cut up to 80% through, cut close to 90% through, two tacks cut, all tacks heavily abraded on a file surface, structural web heavily abraded on a file surface, etc. By no means are these experiments complete or conclusive as there are many variables that were not, but could be looked at like: belay loop construction (2 tacks vs. 4 tacks, protective non-structural layer over top of the tacks), material used (nylon vs. polyester), UV degradation, environmental, wear, etc, etc. Basically, the results were what I was expecting. Belay loops are burly, really burly—and to have one fail at body weight loads, or even small shock loads which could happen during rapelling is possible, but the belay loop would have to be SO worn through that it seems very unlikely.

Below are some photos of the different belay loops I tested (before they were pulled to failure) and their tested values.

50% cut through—one side —3480 lbf:

 

~75% cut through—both sides (not the best photo)—2918 lbf:

 

~ 90% cut through—one side—777 lbf:

 

2 of 4 tacks cut—3970 lbf:

 

All tacks heavily abraded across file surface—5280 lbf:

 

Structural webbing heavily abraded across file surface—4805 lbf:


All tacks heavily abraded across file surface—5338 lbf:

 

All tacks heavily abraded across file surface—7429 lbf:

 

A Final Word

Is this incident going to cause every climber out there to start wanting two belay loops, or tieing a backup supertape belay loop in their current harness or throw their harness away altogether and buy a new one immediately? It shouldn't. Reputable manufacturer's make burly harnesses—bottom line—and don’t forget that there are some negatives/concerns about using two belay loops at once in some situations (i.e. tri-axial loading carabiners, etc.)—not good.

Harnesses, and belay loops in particular are super strong for sure, but we can't forget that gear does wear out. Every climber is responsible to know the history of his or her gear and act accordingly. When people ask me about worn gear, or gear that's been dropped, or has undergone a strange or peculiar event, I always have to play the conservative card of "when in doubt, retire it"—because the last thing you want to be thinking of in the back of your mind when you're 20 feet above your last piece of sketchy gear is... "geez, I wonder if that's that biner that I dropped that time," or "I sure hope my harness is in good enough shape to withstand this monster whipper I'm about to take." It's not worth having to worry about—I personally have a hard enough time worrying about trying NOT to fall…

Climb safe,

KP

August 16, 2006 — Breaking Fixed Draws and Biners from a Dark, Dreary Cave Route

Lately I've had some people wondering how strong their old gear is—stuff that's usually been fixed on some 'proj' for some unknown amount of time—and rather than leaving it up indefinitely for some unsuspecting sucker to take the big ride, they remove it and if/when I get around to it we'll break it to see if we can learn anything.

Recently someone stripped their old gear off the route Burning in the Hell Cave at American Fork, Utah. Now talk about a hole. That place sees more seapage, water, cold and dark than you could imagine, but even still does manage to see some sunlight. These were classic beat-up looking draws. Super crusty webbing, corrosion and oxidation on the biners, the full meal deal...



My guess is as usual: the biners are much stronger than you would think given how they look, but the webbing which appeared to be dried up and even somewhat brittle was my concern.

Remember:

  • The CE requirement for new slings is 22 kN
  • Biners such as these must maintain 20 kN in closed gate, though all of these were rated stronger (22-26 kN)
  • Typical sport falls are in the 2-5 kN range...
  • We tested these in the tensile testing machine AS quickdraws—then after the webbing was broke, we tested the biners individually.

The Results

The biners all met their rated strength. It's nice to know that in most cases even old beat-up looking biners that have been left outside for months are still burly strong. The risk with these usually isn't the strength of the biner in closed gate, rather: sharp edges of worn biners causing a rope to cut (corroded, oxidized biners having such crappy gate action that the gate won't close). I know, I've climbed on draws with 'fixed' routes at Rifle, the VRG, the RED, Maple, etc and you clip your rope in then have to manually close the gate... not sweet.

All of the webbing failed to meet 22 kN. The range was as low as 13 kN and as high as 20 kN (the average value was 17.6 kN).

Conclusion

Though not dangerously weak, the nylon webbing from these quickdraws was definitely weaker than when new due to exposure to the elements, use, wear, etc. The biners were all still burly in closed-gate testing. The problem with mank gear like this is ensuring that the gate is closed... more on this in a later installment.

Moral of the Story

Now people have been climbing on these exact draws for who knows how long, without incident—and chances are they could have stayed up there for much longer and been fine, but you must use your common sense and don't climb on fixed gear that you think is suspect, and don't leave suspect gear on routes—you're not doing anyone any favors. Don't be shy to replace old crappy gear—it may cost you a bit, but it's good karma, plus you'll be doing yourself a favor on that redpoint burn—the last thing you want to be thinking is "I sure hope that old manky quickdraw at the crux is still strong enough in case I whip..."

Out for now,

KP

August 8, 2006 — Rope Breaks in Low-impact Fall at a Climbing Gym–Investigation

Hey,

You may have heard about a climbing rope that broke at a climbing gym in California back in May. Luckily no one was hurt. I was asked to look into the incident—I inspected the rope, went to the gym and inspected the route and all other equipment and even sent the rope out to labs for chemical analysis. Click HERE for the full blown 11-page .pdf report—and don't just skip to the end.

Climb safe,

KP

April 21, 2006 — Dynex vs. Nylon–Lab Testing

Yo,

So based on a bunch of the testing I've done of gear stripped off routes this past winter, I was thinking that because of UV light, Spectra degrades significantly faster with time than nylon does. This was all fairly anecdotal and not really "controlled" in any way—as you know I was just replacing old draws and slings not really knowing how long they had been fixed on a route, etc., then breaking them.

So a couple of the boys here in the lab and I decided to do a bit more of a controlled experiment. We took a bunch of brand new nylon & Dynex slings—we stored some in a cool dry, environment (in a cupboard)—to act as our control, and we exposed some to over four weeks of 24hr/day UV light here under the QA lab's UV lamp. Note: We really don't have an accurate way to correlate what 24 hrs/day under the UV lamp means to real world use...

Based on what we had seen before, we were expecting the nylon to do well, and the Spectra to be significantly weaker. A brief summary of the results are as follows:

Photos showing nylon slings—what they originally looked like on top (control) and how much they faded on the bottom:



Results:

10 samples of each type of 'dogbone' in each test.
For our purposes: Spectra, Dyneema and Dynex are all the same.
I don't want to get into the details of averages, standard deviations, etc so will just speak about averages here.


AVERAGE Test Values
Note: product rating - 22kN

Before (kN)
After Exposure (kN)
% Reduction in Strength
Nylon (18mm)
29.8
24.5
21%
12mm Dynex
26.8
24.6
9%
10mm Dynex
24.8
20.7
20%


Conclusions:

Not as dramatic as I was expecting given what I've seen by testing old gear off routes.
Makes me think that "weathering" (i.e. cold and warm cycling, rain, UV exposure, etc.) as well as abrasion play a major role in the stength of old gear.

I'll continue to test gear that I replace off routes and keep the updates coming. As well, perhaps we'll dream up some more scientific-type experiments we could perform here in the lab. Regardless—swap out old crappy gear—the heartache avoided could be your own...

KP

April 6, 2006 — Testing a Worn Biner

So Ramsey has been working The Route of All Evil at the VRG for a while. He's a training fiend and an analytical crazoid. He's been studying his progress and determined that it must be the weight of his rope and the friction in the system that was causing his difficulties when trying to get through the crux. On Saturday, April 1st, he was about to go up for a redpoint attempt and switched out the first quickdraw to a brand new freshie. By looking at the draw he stripped from the route, it was obvious that this surely was the problem. The rope-end biner was badly grooved, undoubtedly causing too much friction (rope drag) and hindering his performance.

What do you know, this philosophy professor is a scientist as well. He sent that go. It was rad.


 

 

Worn Biner—Drop Tower Test

I brought the beat-up quickdraw in to work and did a few tests.

I wasn't concerned about the ultimate strength of the rope-end biner, but rather was concerned about the sharp edge of the biner possibly cutting the sheath of the rope if someone were to fall onto that first draw. Any time I've seen a rope get "sheathed" in the field it was a combination of factors. Usually the biner has a very sharp edge (as did the biner in this case) but also, the rope is usually pinched between the sharp-edged biner and the rock.

We did a test in the drop tower using this worn biner, without pinching the rope against anything. The force of the fall was 1650lbf (over 7kN)—Note: this would be considered a gnarly fall in the field... The rope (9.4mm) did not sheath, which was good, but remember, it wasn't pinched against a rock surface—my guess is that the rope would have sustained damage if it were being pinched. An interesting thing did happen though— during the fall the basket of the gate stretched enough to allow the gate to flip to the outside of the biner. (see photo)


My guess as to how/why this happened is the following:

Partially due to the fact that the test was done with this biner as the only piece of protection in the system (as it would be on the route if someone fell just past the first bolt), there was what we call the whiplash effect, or gate flutter. As the load is impacted, the gate actually flutters open slightly, but at the right time, and just enough that really you are experiencing an open gate situation—this allowed the basket of the gate to bend slightly at the spine end (where the rope groove is). The gate flutter situation may have been more likely because the spring tension on this gate was rather weak and the rope groove of the biner reduced the cross section enough near the spine to allow the basket to deflect more (than if it wasn't rope-worn) during the gate flutter scenario.


Worn Biner—Ultimate Strength (open gate)


We then took the biner to failure (in open gate) in the tensile test machine. It still met its stamped rating of 10kN (2248lbf) (actual result was 2300lbf).

 

 

Notched Biner—Ultimate Strength (closed gate)

We also broke the bolt end biner that was worn and notched.

Rating was 28kN (6294lbf)
Actual ultimate strength was 6949lbf (30.9kN)

 

Sling

We then broke the sling.

Rating is 22kN (4946lbf)
It failed at 3776 (16.8kN), about typical for what I've seen of nylon slings being left on fixed routes—not really dangerous to the climber, but definitely weaker than when new.

The morals of the story:

Ramsey is sick strong—yeah, no kidding...
Worn biners can sheath ropes—more likely if the rope were to get pinched between the biner and the rock—retire biners when they get so worn as to exhibit a sharp edge.
Gate flutter really can happen.
Gate spring tension is important—make sure your biners have good smooth gate action.
Rope-worn biners and gate flutter in combination is not good...
Nylon slings get weaker when left on fixed routes—switch out old fixed gear.

Later,

KP

March 15 , 2006 — Spectra vs. Nylon–Real World Wear

So I've been wondering how Spectra wears vs nylon slings. I'm currently working on an experiment, but until I get the results, check this out.

A guy here at work had two quickdraws sitting in the back of his open pickup truck for over 6 years. They have seen sun, snow, rain, heat, cold, etc, etc.. Fortunately for me, one was spectra, one was nylon. Ah ha....

Remember, when new, the rating for a sling is 22kN. Also remember that typical falls in the field are in the 2kN (sporto soft catch) to 5kN (harsh, kidney-wrenching) range.

The nylon sling (top) broke at 11.6kN
The Spectra sling broke at 5.3kN


Based on this as well as earlier findings (in emails below), it's looking to me like Spectra deteriorates moreso than nylon...and to the point that it's SCARY.

Bottom line—retire old beat-up gear.

Later,

Kolin

January 9, 2006 — Testing More Old Beat-up Slings and Carabiners

This weekend I swapped out about 45 draws at the VRG. We broke all the slings, and a few of the biners.

Again—biners aren't usually the problem—even though the bolt end biner gets all nicked and gouged up—they are still usually plenty burly. The ones we broke today were a bit surprising however. While most current style biners all still broke above 18kN, there were a few OLD school biners (made from smaller diameter rod stock) that broke at 8kN—and the breakage didn't even occur where it was nicked from the bolt hanger. Freaky.

The rope end biners, even when worn, are still usually full strength—the problem is usually a sharp edge forming and possibly "sheathing" your rope—a bummer—and horrifying I'm sure. Another obvious problem with fixed draws is the gate action can get very poor—possibly resulting an open gate loading scenario—not ideal... Rope end biners all broke above 20 kN.

The "dogbones" are the part I'm usually more worried about. When new, dogbones need to meet 22 kN. In the previous emails we've seen some break as low as 5,7 and 9 kN—much lower than I would have thought—and kind of scary actually. Based on what I've seen in some earlier tests, as well as some reading, I was kind of thinking that maybe Nylon fared better than Spectra (with respect to weathering)—I'm still looking into this, and will let you know—but based on the 45 dogbones broke today—there can be no hard fast conclusion regarding whether Nylon or Spectra is best to leave on a fixed route.

Out of the 45 dogbones broke today—there were values ranging from 23.5 kN all the way down to 8 kN. Most are in the 12 kn-17 kN zone—still safe—but definitely much weaker than when new.

BD spectra dogbones (green/white checkered) – 9.7, 10.3, 11.6 kN
BD Nylon – 13.5, 14.5, 18.9 blah blah blah up to 23.5 kN
Metolius Nylon – 17-18 kN
Petzl Nylon – 8.1, 9.4, 10, 11, 12... up to 15 kN
misc Nylon – 11 up to 17 kN

Note: All of the quickdraws that I've been replacing are with Spectra dogbones. If I determine that Nylon does better in the weather (which it doesn't really appear to based on this data)—then I will swap them out with Nylon webbing next year.

December 28, 2005 — Whipping onto Spectra Slings at the VRG

This past weekend when I was up taking repeated 30 footers onto a double draw on Fall of Man—I decided to have a closer look. It looked to me like the Spectra draw was fading a bit but I was more concerned with the abrasion against the rock.

NOTE: this is the draw that you whip onto after the upper credit card crux - and you have to do a real balancy move, you're way above the bolt, etc...it had been up there for two seasons...

Remember the rating for a quickdraw is 22kN, and sport falls are typically 2-5kN—unless the belayer doesn't jump and you get slammed or whatever, and the loads can go up...

One of these double draws broke at 9.8kN (much lower than I would have guessed) and the other one broke at 7.7kN—again lower than I would have thought...

Again—the moral of the story—switch out suspect draws.

December 5, 2005 — More Old Slings Tested

More info...

Draws from Horse (older Petzl draws)
7.6 kN, 10.7 kN and 11.5 kN

Again—super low—but those have been up there for years I believe.

It's worth switching out sketchy draws—obviously ESPECIALLY the ones that you're whipping on constantly.

December 2, 2005 — Testing Old Gear from the VRG

FYI—sling ratings are 22 kN
Minimum carabiner ratings are 20 kN

Typical sport climbing falls are in the 2-5 kN range.

I pulled a bunch of mank gear from some routes last weekend at the gorge (DCMD, Fall of Mouse). I'm never really concerned about the biners from a strength standpoint— more from getting a sharp edge and "sheathing" the rope. The biners I tested were WORKED, but all values were still above the original product ratings (all over 24 kN).

The slings were very sun bleached and dried out—I'm pretty sure some have been up there for 3, 4, or even more years.

The results were:

16 kN
11 kN
11 kN
  5 kN

Obviously getting well into sketchy land.

The morale of the story from KP's point of view—carabiners and slings are way burlier than people think, ie. leaving a route fixed for a while isn't the end of the world. As I said, the biners developing sharp edges is usually my big concern. But it is important to remember that it IS possible for slings and carabiners to break—slings from being excessively sun bleached and dry and/or being worn from excessive rubbing on the rock.
When you hear of biners breaking in the field it's usually either open gate failure or the nose hook getting caught on the bolt hanger, etc.

it's always a good thing to replace a draw on a fixed route that you're sketched about—the last thing you want to be worrying about when you're 10 ft above your last bolt and sketching out on pimp holds is "I hope that draw will hold if I pitch" (and also, it's good sending-karma to replace sketchy fixed gear).

Kolin Powick (KP) is a Mechanical Engineer hailing from Calgary, Canada. He has over 15 years of experience in the enginering field and has been Black Diamond's Quality Assurance Manager since 2002. Kolin oversees the testing of all of Black Diamond's gear from the prototype phase through continual final production random sample testing. He is an avid rock, ice and alpine climber and mountaineer as well as a backcountry skier and snowboarder. Kolin gets out probably more than anyone else around who has a full-time job. You can check out more of his climbing action at his website: www.kolin-and-ellen.com. If you have a technical question for KP, please email him at askkp@bdel.com and he will TRY to respond.

 

 

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