|
Disclaimer:
The opinions and comments related to climbing
and climbing gear are my own and not authorized
nor sanctioned by any business, person or other
entity. These opinions and comments do not replace
individual judgment nor the strength rating and
testing results provided by manufacturers and
distributors of the products discussed. The reader
assumes all responsibility for his/her interpretation
and application of any of my observations or
opinions since such are made for general informational
purposes and no claims are made as to their accuracy
and veracity. Readers should rely on official
statements for gear characteristics as well as
their own experience and judgement.
The Archives
AUTOBLOCK MISUSE
Lately I’ve been getting quite a few questions on the use of the Black Diamond ATC-Guide and/or similar “autoblock”-style belay devices—and another installment of QC with KP was born. I’ve seen some curious/scary autoblock uses/misues out there and I had the boys in the QA lab test a couple of the set-ups I’ve seen, which were:
a) Incorrectly using a standard belay device as an autoblock device.
b) Using multiple biners as the “brake bar” in order to make taking in rope easier.
1. INCORRECTLY USING A STANDARD BELAY DEVICE AS AN AUTOBLOCK DEVICE
An autoblock-type belay device is awesome for belaying up one or two people on a multi-pitch route. When used correctly (utilizing a SOLID anchor, threaded correctly, always having your brake hand on the rope, etc) it is easy to take in rope and lock one or both strands should the seconding climber(s) happen to fall. However, I think the recent popularity in these devices has caused some confusion. A few weeks ago I was at Red Rocks on a super classic (read: crowded) route belaying my partner as he led upward. A climber below us joined me at the belay ledge and set up his belay system by equalizing the two-bolt anchor with a cordelette (the tie-in point was at chest height) and used a standard ATC device as an autoblock. I politely suggested that the belay setup wasn’t ideal as the belayer would need to raise their arm up above their chest (see photo) in order to lock off the climber, and they may not be able to hold the fall. The climber assured me that they “do this all the time” and that the seconding climber wouldn’t fall anyway because the climbing was “so easy.”

Incorrectly setting up a standard belay device off the anchor
Now whether this was a case of not understanding exactly how an autoblock device works, I’m not sure. I hope that it’s obvious to most people reading this that when using a standard belay device as described above it DOES NOT LOCK automatically if a second falls, and is VERY DIFFICULT to hold the climber by hand if he/she were to weight the rope. When using a standard belay device to bring up a second, I always belay off my harness’ belay loop, with the rope running through the anchor as a directional—that way if the seconding climber were to fall, the load is on the anchor. Some people belay off the harness straight down to the climber, but in the case of a fall, the belayer is now being yanked off the ledge and being pulled in two directions (the belayer is tied off to the anchor, but the pull from the fallen climber is downwards).
The correct setup of an autoblock device is shown below. The full instructions for the Black Diamond ATC-Guide can be seen HERE:

Correctly using an autoblock device off the anchor
2. USING MULITPLE BINERS AS THE “BRAKE BAR” IN ORDER TO MAKE TAKING IN ROPE EASIER
I’ve had a few people write me claiming that, while using an autoblock device such as the ATC-Guide, they get pumped taking in rope when belaying their seconding climber up. It’s true that pulling up fat ropes (i.e. 10.5 mm and greater) has increased friction and therefore requires more effort than pulling up skinny cords. So other than not using such a fat rope, what are the options to make life a little easier? Well, I’ve had several people claim that they use multiple carabiners as the brake bar to help save the pump, but they’re worried about the potential loss of locking ability should their seconding climber fall. So I asked one of the members of the crack-crew of QA engineers here at Black Diamond to run a few quick, unofficial tests using two of our most popular models of locking carabiners, the RockLock (rounder cross section) and the VaporLock (flatter cross section). Here are the results:
Take-Up Force

Take-Up Force
Carabiner Quantity/Style |
Force (lbf) |
1 RockLock |
25 |
2 RockLocks |
29 |
1 VaporLock |
28 |
2 VaporLocks |
35 |
In the testing we did, using multiple (two) biners actually INCREASES the amount of force required to take rope in.
- I believe this is because though the radius of the rope going over at the top of the device is larger, the radius at the bottom, where the rope pinches, is tighter. As well, I think multiple biners are assisting in forcing the rope harder into the grooves of the device, therefore causing more friction and thus more force required to take up rope.
- What the data also showed is something that is pretty intuitive and many have noticed and realized in the field: the shape of a biner’s cross section had an impact on the amount of take-up force required. (i.e. round cross section biner = easier to take rope in; flat cross section biner = harder to take rope in).
Holding Force

Holding Force
Carabiner Quantity/Style |
Force (lbf) |
1 RockLock |
1218 |
2 RockLocks |
1316 |
1 VaporLock |
1466 |
2 VaporLocks |
1825 |
We found, once again in the limited testing we did, that using two biners actually INCREASES the amount of holding force.
- Once again, for the same reasoning, though the radius the rope takes at the top of the setup is larger and you would think reduces the amount of holding force, the multiple biners cause the radius at the bottom of the setup, where it clamps on itself in the device, to be tighter and therefore INCREASES the holding force.
- And once again, the data showed that flatter cross section biners had a greater holding force than rounder cross section biners.
What is the ultimate solution? You need to find a balance that works for the given situation. I’m usually climbing on anywhere from two 8.1s, to a single 9.1 mm, 9.7 mm or even a 10.2 mm. I typically use a VaporLock (flatter cross section) when using skinnier ropes, and a RockLock (rounder cross section) when using fatter ropes.
Again, this is pretty rough stuff; as always don’t take it as the Gospel. More in-depth testing would need to be performed to come to any concrete conclusions. I’m sure there’s a point where more biners would reduce the take-up force and reduce the clamping force. Is it three biners? (No, because we tested that…) Could it be four or five? Not sure, as we didn’t take it that far. And it goes without saying that I’m not a climbing guide and I don’t even play one on TV. If you want official instruction get it from a qualified, certified instructor.
Climb safe out there,
KP
Rappel
Knots
I was climbing in Yosemite last summer and, while at a belay, was talking to
a party from Bozeman, Montana. They noticed all the proto gear on my rack and
deduced that I was from Black Diamond. My partner and I bailed (typical) and
they were watching me like a hawk. I asked what they were looking at, and they
said, "We want to see how the QA guy from BD raps.” In particular,
they were eyeing my rap knot, since knot choice (Double Fisherman’s, Ring
Bend or Euro Death/Overhand) has always been up for such a large amount of debate.
There are advantages and disadvantages to each type of rap knot, but is there
one that is superior in strength to the others? I put all three knots (with three
different rope diameter scenarios) through a quick-and-dirty series of pull tests
and have provided below some basic strength testing data based on my limited
testing of the three most common rappel knots. (Note: only two data points per
configuration.)

THE TEST RESULTS
|
|
Average
Knot Strength (lbf)
|
|
Rope
Combination
|
Double
Fisherman's
|
Ring
Bend
|
Euro
Death Knot
(i.e. Overhand)
|
|
10.2
mm / 10.2 mm
|
6630
|
6290
|
4950
|
|
10.2
mm / 8.1 mm
|
3730
|
3730
|
3100
|
|
8.1
mm / 8.1 mm
|
4064
|
3880
|
2850
|
THE OBSERVATIONS
• The Double Fisherman's and Ring Bend had similar strength results
• The Euro Death Knot was the weakest: ~20-30% less than the Double Fisherman's
and Ring Bend.
• The Euro Death Knot slipped a bit before failure at ~4000 lbf with the
10.2 and ~2000 lbf with the 8.1 in the system.
THE BOTTOM LINE
The reality is that all three of the methods for joining two ropes for rappelling
that I tested were PLENTY strong for the forces seen during a typical rappel
(i.e., bodyweight-plus, taking into account some shock loading when bouncing
around, jiggering with tangled lines, not smooth rappelling technique, etc).
For what it's worth, when I started climbing I always used the Double Fisherman's,
but now I've fully converted to the Euro Death Knot—it's fast to tie,
plenty strong, less likely to get hung up when pulling and easy to untie. And
finally, no matter what rap knot I tie, I always leave long tails (like at
least 12 inches).
Climb safe,
KP
Can
I Use a Sharpie® to Mark the Middle of
My Rope?
Here’s
the question I get asked/emailed probably more
than any other: “Can I use a Sharpie
to mark the middle of my rope?”
My
answer: “I don’t know.”
Years
ago the UIAA published a warning (and I even
remember it being written up in one of the
climbing mags) that using a Sharpie to mark
your rope probably isn’t a good idea.
Here’s the relevant excerpt:
Tests
done by the UIAA Safety Commission and
some rope manufacturers have shown that
marking ropes with liquids such as those
provided by felt-tipped pens can damage
them; even with those markers, sold specifically
for marking ropes. The test results have
shown a decrease of up to 50% of the rope
strength, more correctly: of the energy
absorption capacity of the rope (expressed
by the number of falls in the standard
test method in accordance with the UIAA
Standard101).
Therefore
the UIAA Safety Commission warns against
marking a rope with any substance that
has not been specifically approved by the
rope manufacturer of that rope.
Personally
I questioned the applicability of these tests
in real-world scenarios. The UIAA test is consistent
and an industry standard for sure, but it’s
also extreme. Their test imposes a violent
high-impact (fall factor 1.78 with a static
belay) on the same section (in the above mentioned
case, on the middle mark) of a rope, repeatedly,
until it breaks. Not very realistic in everyday
use. Think about that for a second: to have
the middle of your 60-meter rope be the point
where the rope is loaded during a fall, then
you would have to be taking a HUGE 60-meter
whipper—not very common.
At
Black Diamond, we don’t make ropes, and
though we do have a drop tower, we don’t
have the ability to perform official UIAA drop
tests. However, I’m a curious guy, so
I had my crack crew of engineers grab a few
cords, mark them up with a Sharpie, and pull
them in the tensile tester. As expected, the
ropes always broke at the knot—the Sharpie’s
middle mark seemingly having no effect on the
strength of the cord during this test.

|
Sample
|
Peak
Value (lbf)
|
Failure
Mode
|
| No
Center Mark |
2222
|
Rope
at Bottom Knot
|
| Factory
Center Mark |
2226
|
Rope
at Bottom Knot
|
| Sharpie
Center Mark 1 |
2311
|
Rope
at Bottom Knot
|
| Sharpie
Center Mark 2 |
2334
|
Rope
at Bottom Knot
|

I
don’t think Sharpies or any other permanent
markers have really been proven to actually
damage nylon—short-term or long-term.
However, I can’t recommend them for use
on rope either because the manufacturers will
not and cannot guarantee that the marker will
always be free of possibly harmful chemical
ingredients. In other words, they can change
the formula on a whim and none of us would
be the wiser.
The
simplest solution, if you’re worried
about the effect a marker will have on your
rope, is to buy a rope with dual pattern. It
makes identifying the middle point simple and
permanent. If you have a rope already and it’s
not dual patterned and the middle marker has
faded, I recommend using the rope manufacturer’s
recommended middle marker ink to re-mark it.
And you can always used the tried and true
method of finding the middle each time by starting
at both ends and coiling until you find the
center.
Climb
safe—
KP
Nose-hooked
Carabiners
Problem
I’ve
seen and/or heard of only a handful of carabiners
that have broken in the field in my time as
Quality Assurances Manager at Black Diamond,
and most have broken in the same way: nose
hooked. What is “nose hooked”?
It’s just how it sounds: the nose of
the carabiner gets hung up on a sling, Stopper
wire or bolt hanger.
Carabiners
are incredibly strong—they meet a minimum
test of 20 kN (4496 lbf or 2039 kg) when properly
loaded on their major axis with the gate closed.
In an open gate scenario, carabiners still
test to a minimum of 7 kN (1574 lbf or 714
kg). But when you test a nose-hooked carabiner,
it can fail at less than 10% of its rated closed
gate strength—that’s less than
2 kN (500 lbf or 227 kg), a load that can be
easily generated in even the smallest of climbing
falls or even just a light bounce test.
Why?
Why
is the carabiner’s breaking strength
so low when loaded in this manner? It’s
a combination of an open gate scenario coupled
with the fact that the carabiner basket is
being cantilevered off of the bolt hanger/sling/Stopper
wire, meaning the load is not in line with
major axis (i.e., the carabiner’s spine).
This off-axis loading causes the carabiner
to be excessively torqued and break at an extremely
low load.
BD
Testing
Black
Diamond manufactures a lot of carabiners, and
therefore Black Diamond tests a lot of carabiners.
We not only understand the loads at which carabiners
break, but also the modes (i.e., location of
breakages), depending on the way it was loaded.
So it’s possible to look at where a carabiner
is broken and have a good idea of how it was
loaded.
The
photos below show typical failure locations
for one style of carabiner tested in four different
configurations. As you can see, a nose-hooked
carabiner will most often break at the top
of the spine, while open and closed gate failures
typically occur at the bottom of the spine,
and minor axis failures almost always occur
at the gate.
Disclaimer:
All carabiners are different, and detailed
analysis of the particular carabiner’s
geometry and failure modes is necessary in
order to be able to estimate the particular
loading scenario with any level of confidence.
|
|
|
|
|
|
Closed
Gate
|
Open
Gate
|
Minor
Axis
|
Nose-hooked
|
Bottom
Line
When
a carabiner is loaded while the nose is hung-up
on a bolt hanger, a leveraging open-gate scenario
occurs. Carabiners are significantly weaker
in this configuration—less than 10% of
closed-gate strength.
How
to avoid this? Always ensure that the carabiner’s
gate is closed and the carabiner is correctly
seated.
Worn
Anchors
Whether it’s at the local gym or a dreamy vacation cliff in the Mediterranean,
we’ve all been there: You finish a sport climb and are ready to clip
your rope through the anchors (e.g., cold shuts, leaver biners, chain links,
etc.) when you notice that countless lowerings and top roping have left gnarly
rope grooves in the anchors. Will these grooved-out anchors hold? Will the
sharp edges trash my rope?
Recently a friend of mine was doing his part
at a local sport crag by replacing old bolts
and rope-grooved anchors. He pulled these
off and wanted me to test them to see how
weak they were. (I’m not going to get into the technicalities,
pluses or minuses of different kinds of anchors and am not condoning anything
in anyway—I’m just looking at only one style of cold shut, one
test, two data points, just out of curiosity more than anything.)

The used cold shuts
with rope grooves
I’ve tested (well… I don’t actually test anything, but I have
a crack team of engineers that perform the testing) many rope-grooved carabiners
before and had a sneaky suspicion what I’d see. (I even did a bit of
a write-up a while back: qc_kp_archive.php#040606.)
I had never actually tested cold shuts, however, so I thought I’d have
the QA engineers here at BD test these old ones and compare them to a new one.
Tests
Measuring the rope groove of the test samples,
the reduction in thickness was about 25%.
Therefore… the used cold shuts would
be 25% weaker, right? Wrong.
• The
two rope-grooved samples tested to 2330 lbf
and 2522 lbf, before they deformed and slipped
open.
• The new cold shut stretched all the way open at a load of only 1466 lbf.

The
cold shuts after testing (the new one is on the
left).
So how and why did the rope-grooved cold shuts withstand a higher load than
a brand new one? Take a look at these testing photos (the new cold shut is
on the left):

The
rope groove forces the rope to stay in line
with the main axis and direction of load of
the cold shut, whereas with a new cold shut,
as the load increases, the rope is able to
slide out and cantilevers it open at a reduced
load. So rather than reduce the tensile strength
of the shut due to removal of material, the
groove seats the rope onto the spine so that
the shut holds more weight before it starts
to deform.
Conclusions/Comments/Remarks
• Rope-grooved
cold shuts keep the load in line with the
strongest axis and therefore can withstand
a higher load before deformation.
Just
because a rope-grooved anchor may be stronger,
however, doesn’t make it better. The
sharp edges of rope-grooved anchors and biners
can potentially damaged the rope’s sheath.
If you see anchors or biners out in the field
that look beat up, do your part and replace
them. You can also use your own quickdraws
or biners at anchors in order to save on wear
and tear of the fixed anchors.
Be safe out there,
KP

Strength
of Slings in Three Different Anchor Configurations
A
few weeks ago a crew of super badass climbers
rolled through the QA lab and one question
came up more than just a few times: “What
is the strongest way to rig an anchor at a
belay?”
Now
that’s one of the most loaded questions
I’ve ever heard, because, of course,
there is no real definitive answer. There are
so many factors involved, including quality
of the placements, quality of the rock or ice,
materials available, etc. For the sake of the
discussion, however, we narrowed it down to
assuming two “perfect” bolt placements
and using one equalized sling. My immediate
answer was that such a set-up would be plenty
strong for most climbing applications no matter
which way you slice it, but any time you knot
a sling it undoubtedly weakens it.
Remember
I’m not a guide and don’t pretend
to be one, and I’m not suggesting which
anchor equalizing method is better or worse.
All I’m providing is some data based
on a very few (i.e., one) data point for each
scenario.
Testing
My
crack crew of QA engineers and I decided to
check out the three most common equalizing
methods using a single 48” runner: Sliding
X, Sliding X with Knots, and Figure 8. Again,
I’m not going to get into the merits
or negatives of each situation (e.g., shock
loading if one anchor placement blows, how “equalized” they
actually are, etc). This is just an apples-to-apples
strength comparison of the three configurations.
Results
|
Configuration
|
Peak
Load (lbf/kN)
|
Failure
Point
|
|
Sliding
X
|
8000/35.6
|
none
(machine limit)
|
|
Sliding
X with knots
|
4760/21.2
|
webbing
@ knot
|
|
Figure
8
|
5272/23.5
|
webbing
@ knot
|
 |
|
Sliding
X
|
 |
 |
|
Sliding
X with knots
|
Figure
8
|
So
what do these numbers mean?
A
couple of things to remember:
- CE-certified
slings are rated to 22 kN (4946 lbf)
- Typical
CE-certified carabiners (e.g., lockers, wiregates,
bent gates, etc) in closed gate are rated
20 kN minimum (4496 lbf)
- CE-certified
cams are rated 5 kN, but most are over 10
kN
Using
a Sliding X anchor, our tensile tester couldn’t
even break it. Now that is BURLY. And both
configurations with knots were more than 20
kN in ultimate strength. So just as we’ve
seen in previous sling-on-sling girth hitch
experiments, knotting slings, etc, knots reduce
the ultimate strength by anywhere from 40-60%
and the failure mode is always at the knot.
However, even though that seems like a big
reduction in strength (which it is) the bottom
line is that the anchor is still plenty strong
for most any typical climbing scenario thrown
at it.
Climb
safe —
KP
Draws
in a Gym March
17, 2008
As
you know, I’ve tested many fixed quickdraws
from sport routes from all over the country.
I’m even actually in the middle of a
semi-controlled Spectra vs nylon draw experiment
that perhaps I’ll finish up by spring.
However, a while ago a gym owner asked me what
I thought about replacing draws at a gym and
how they compare to draws outside.
Some
random thoughts:
- Draws
in a gym don’t see the weather that
an outdoor draw does, though it could get
baked in the sun if exposed through a window.
Draws in the gym probably typically see more action than a draw fixed on
an outdoor route.
From what I’ve seen at many gyms, the draws suffer from abrasion more
than anything—usually over very textured surfaces.
Most draws I’ve seen in a gym are nylon and not Spectra or Dyneema.
So
when should a gym owner replace draws at a
gym? That really is a question with no definitive
answer, other than the fact that scheduled
inspection should be a regular part of any
gym’s maintenance program, and if it
looks suspect then switch it out.
A
gym owner sent me a few draws with descriptions
of their locations—and I tested them.
Below are the results:
Sample
Description
Load
#1
First
Draw on most popular route, very little exposure
to sunlight, took load on every fall from
both climber and belayer.
5636
lbf (25.1 kN)
#2
Last
draw on popular route, constant exposure
to sunlight, took many falls since climbers
often didn’t clip anchor.
5735
lbf (25.5 kN)
#3
This
draw hasn’t been replaced in probably
ten years, maybe more. Obvious signs of wear.
Similar condtions to #2.
3746
lbf (16.7 kN)
Remember
the CE requirement for slings and draws is
22 kN (4946 lbf). So two of the three remained
with passing values, while the third was at
~75% of its rated strength. And to put it in
perspective, large-sized stoppers are rated
to 10 kN, and cams to 14 kN—so even the
ten-year-old draw, though noticeably worn and
weaker than it should be, is still pretty strong
in the grand scheme of typical real-world loading.
Bottom
Line
So,
like I’ve said many times before, even
worn and old slings and draws are pretty darn
strong and in most cases don’t necessarily
mean imminent death, however, it is in everyone’s
best interest to check your gear often, and
replace it if you’re sketched-out about
it.
Be
safe out there,
KP
Trying
to Keep Up February
25, 2008
I
get a lot of questions: How strong is this
or that? What if I used this kind of knot here,
how much weaker is it? Does a biner lose strength
if I drop it? Is my cam still ok after taking
a monster whipper? When should I retire my
ropes? Etc, etc…
But
the most common question I get by far is: “KP,
how do you keep up with your sick strong rope-gun
wife?”
The
answer is plain and simple. I don’t…because
I can’t.
And
this is what happens:



Shoulder
surgery and out for six months.
Not
good.
Bottom
line...
KP
can’t hang with his strong wife, but
it’s okay… I’m used to it.

Extending
a Cam Sling: Sling on Sling May
21, 2007
Now
this is just me—when I rack for a multipitch
trad climb, I rack like this:
- Cams
(with a biner on each cam), set of stoppers
on my harness
- Quickdraws
and a few spare biners on my harness
- Over-the-shoulder
runners with one biner on each—over my
shoulder (well duh...)
If
I need to place a cam, I grab one, place it,
clip it and go.

If
I need to place a cam and extend the sling, I
place a cam—then either use one of my quickdraws
and clip through the sling like this:

Or
grab a shoulder sling and extend all the way
like this:

Not
rocket science.
FYI:
if I place a stopper I either use a quickdraw,
a shoulder sling with the biner that’s
on it PLUS a spare biner, or a quickdraw AND
a shoulder sling for extra length.
So
a while ago when I was down in the desert climbing
a tower with a buddy, and I came up to several
cam placements like this—I was confused.

I
saw him fiddling at all of these cam placements
and was wondering what in the world was going
on up there—he’s taking forever farting
around with gear—maybe it’s because
he’s so strong he doesn’t get it—but
for me, I need to place the piece and keep moving
before I flame out. So as I’m seconding
his pitches and having to deal with this unfamiliar
conglomeration of slings on slings on cams, etc—I’m
wondering:
- Why
is he doing this? and
- How
much does this affect the strength?
- And,
I am getting pumped out of my mind.
I
mean nylon on nylon or Spectra on Spectra, etc—sounds
like bad juju to me—and I’m not talking
about girth hitching anything here—just
looping it through…
I
get to the belay and ask my partner what’s
up with the method—and then it all clicks—ahhhh "old
school alpinist," light is right, save a
biner, etc, etc—and old habits are hard
to break. Regardless—I got
back from the weekend, explained the situation
to the crew in the QA lab and we proceeded to
do a few quick tests.
The
Tests
We
slung some 8 mm Spectra through a typical cam
sling and did a few pulls in the tensile tester
and a few drops in the drop tower. We compared
the results to a cam sling only.

Here
are the results:
Tensile
Tests:
15.6
kN
16.2
kN
15.5
kN
Average:
15.8 kN
Actual
historical average for cam sling ONLY: 25.5 kN
Therefore
sling on sling method provided results 61.8%
of historical average—or another way to
look at it, it reduced
the strength of the cam sling by almost 40%.
Drop
Tests (note: these are NOT UIAA drop tests)
In
both test configurations (i.e. cam sling only,
and cam sling threaded with 8 mm spectra), the
rope broke after over six successive factor two
drops (80 kg mass) with peak loads of over 10
kN. The cam sling, or sling on sling method
was NEVER the failure mode in drop test scenarios.
Conclusions
The
sling on sling method of extending a cam sling
does save the use of a biner but in my opinion
is cumbersome for both the leader and the second.
It also appears to reduce the ultimate strength
of the system, however, in most cases not so
much as to be the weakest link in a real-world
climbing situation.
Bottom
Line
When
you’re extending a cam sling, use a biner
and make everyone’s life a bit easier.
If you’re a super light-and-fast type of
guy, the sling-on-sling method works, but know
that it does weaken the system. Also note that
none of the tests we performed took into account
possible wearing from rubbing and friction—possibly
even reducing the overall strength of the connection
even more.
Climb
Safe,
KP

March
9, 2007—Girth Hitching a Stopper
A
buddy of mine emailed me the other day—he
was out at a crag and saw someone girth hitch
a #4 stopper to a bolt hanger, then clip a biner
to the end, clip his rope and continue on. Hmmmm??
Maybe short a biner? Not sure. Regardless—he
asked if I could do a quick test just out of
curiosity to see how strong it would be.
We
did a few pulls in the tensile tester. Note:
Due to the way the particular bolt hanger we
used was stamped, one edge was slightly rounded,
whereas the other was definitely more sharp (see
photo)—therefore we girth hitched the stopper
both ways, getting data with the load bearing
strands on the rounded edge AND on the sharper
edge. (see photos)
We
tested three samples in each configuration. Here
is a summary of the results:
Tensile
Tests
|
Test
configuration
|
Average
|
|
Load
strands over rounded edge
|
1845
lbf (8.2 kN)
|
|
Load
strands over sharp edge
|
1270
lbf (5.6 kN)
|
Note:
Just for reference—a #4 Stopper is rated
to 6 kN (1349 lbf); and a quickdraw typically
is rated to 22 kN.
Drop
Tests
We
decided to perform similar tests (i.e. load strands
over the rounded edge and load strands over the
sharp edge) but in a dynamic (i.e. drop) scenario.
The results were very similar:
|
Test
configuration
|
Value
at Failure
|
|
Load
strands over rounded edge
|
1755
lbf (7.8 kN)
|
|
Load
strands over sharp edge
|
1424
lbf (6.3 kN)
|
Observations & Conclusions
- The
way the stopper wire was threaded had a significant
impact on the ultimate strength of the system
(variation of approx. 30%).
- Similar
results were found in tensile tests and dynamic
tests.
- Significantly
weaker than if a proper quickdraw was used
(approx 30% of “full strength” (i.e.
22 kN).
- Girth
hitching a stopper to a bolt hanger results
in a system strength such that the loads at
which these set-ups will fail are within the
loads that can be seen in real climbing situations
in the field.
- It
most definitely is possible that if the climber
in question here had whipped onto that bolt,
the stopper wire could have cut and he/she
would have plummeted to the next piece.
Bottom
Line
Sometimes
if you’re in a situation, you do whatever
it takes—because sometimes “something
is better than nothing.” I’ve used
my gear sling to girth a shrub, clipped my ice
tool and left it there as my last piece as I’ve
topped out, stuffed a knotted sling and even
a carabiner into a crack as a stopper as well
as a host of other not-so-smart-but-in-times-of-desperation-perhaps-better-than-nothing
things. I’ve heard of guys rapping off
of boot laces, using tent poles as a dead-man
to rap off of and even jamming a camera lens
in a crack using it as a chockstone to bail off
a route. The reality is that sometimes you do
what you need to—but in most cases this
is not necessary, and gear should be used as
it is intended, otherwise the strength, and ultimately
your safety, can be compromised.
Use
carabiners when clipping to a bolt, or between
a cam, piton or stoppers and slings. Clip your
rope through a carabiner, never through a runner.
Don’t girth hitch stoppers to bolts, slings
to bolts, slings to stoppers, or even slings
to slings, etc. Understand how to properly use
your gear, read the instructions and seek instruction
from a qualified guide if you are unsure.
Climb
safe out there,
KP
January
19, 2007—Retiring Old Ropes
We’ve
all seen it at the cliffs, and I’m a major
offender myself—climbing on old ratty ropes.
Yeah, ropes are expensive and that’s the
main reason people push their ropes to the limit—trying
to squeeze every last ounce of use out of them
until they become a dog leash or door mat. I’m
not going to lie—I get sweet deals on cords,
but still, I don’t like to be wasteful
and usually end up climbing on my ropes a little
too long.
Ropes
can develop a sentimental value to some people—maybe
it’s the cord you sent the “proj” with,
or had a great trip up a Valley wall with—so
you just don’t want to retire it. I had
such a case—a special 9.4mm. I kept climbing
and climbing and climbing on it. It was beat.
It started out as a 70 m, then after endless
days of constant whippers, it became a 65 m,
then 60 m, then 55 m. I just didn’t want
to see it go.
So
one weekend I was taking REPEATED MONSTER whippers
off the VERY LAST move of one of the many nemesis
routes of mine. I had to skip the last clip
because I’m too weak to clip it—and
go for a huge chuck to the finishing bucket.
I would sail onto the end of my trusty 9.4 mm
time and time again. The last 10 ft or so of
the cord were absolutely throttled—at the
end of that weekend, it was time to say goodbye.
Of
course, I brought it into the lab and figured
I’d do some testing.
Testing
I
decided just to test the ultimate tensile strength
of the rope in different areas, and compare it
to a brand new rope of the same model and make. We
didn’t do anything fancy—just a figure
8 on each end, and pulled to failure in the tensile
tester. We were just doing this quick and dirty
for comparison's and curiosity's sake.
When
tested like this, breakage at the knot is almost
always the failure mode—and remember—figure
eight knots can reduce the strength of a rope
somewhere in the neighborhood of 25-30%.
Results
The
first test we did was a piece from one of the
totally worn-out ends. It broke at around 6 kN—and
NOT at the knot.
Yowsa,
I had just been whipping all over the place on
that cord—and it broke at 6 kN, and NOT
at the knot—scary stuff. Though the sporto
falls I was taking were super soft (my wife was
belaying and is light, and I am fat)—chances
are the tension seen in the rope wasn’t
anywhere near 6 kN, but if I had gotten slammed
hard, low to the ground, etc??? It’s definitely
possible to see these kinds of loads in the field.
We
decided to do more tests on my cord—on
the ends, and in the middle, as well as on a
brand new 9.4 mm for comparison purposes. In
all subsequent tests, the sample broke at the
knot as expected, but we still saw some frighteningly
low values.
|
New
9.4 mm
|
KP’s
9.4 mm
middle
|
KP’s
9.4 mm
end
|
|
15.6
kN
|
9
kN
|
6
kN*
|
|
13.8
kN
|
9.8
kN
|
8
kN
|
|
|
|
7.7
kN
|
*broke
in the middle of the test sample
We
tracked down another beat 9.4 mm from one of
the QA guys—and put it through the ringer
as well:
|
New
9.4 mm
|
Used
9.4 mm
middle
|
Used
9.4 mm
end
|
|
12.9
kN
|
11.9
kN
|
8
kN
|
|
13.6
kN
|
11.9
kN
|
9.8
kN
|
|
|
11.6
kN
|
8.6
kN
|
Still
curious and given the results we’d seen—the
boys in the lab and I decided to do the same
with some other tattered ropes that were around. We
did similar tests with more Beal ropes as well
as Sterling, Edelweiss, Mammut, etc. We
found very similar results:
- The
worn out, frayed, end pieces of any rope we
tested were consistently significantly weaker
than the middle sections of the same cord.
- We
DID manage to find other samples that broke
in the middle (as opposed to at the knot) – and
at relatively low loads—less than 7kN.
- The
end pieces, and middle pieces were consistently
weaker than a section of a brand new cord.
Bottom
Line
- Ropes,
like all climbing gear, don’t last forever—the
ends of your rope take a beating—be wary
of super frayed, worn, puffed out, beat up
tattered cords. Yes, ropes aren’t cheap,
but they’re also your lifeline—literally—so
take care of them.
- When
the ends of your cord get all beat and tattered
from dogging up routes, cut the ends off, or
a buy a new rope.
- I
always cut equal lengths off BOTH ends so
the middle mark is always in the middle.
- Be
sure to mark the new length on BOTH ends
so you and your partners know what you’re
dealing with.
- And
while you’re at it—tie a knot
in one end—too often you hear of someone
being lowered off the end of their rope—definitely
not cool.
- For
me the most important thing… to train
harder and get stronger, so I won’t be
whipping in the first place.
Be
careful out there,
KP

December
18, 2006 “Is my rope still OK to use
if I accidentally peed on it?”
It’s
almost disturbing how many emails I get with
the almost identical: “Uhhh, hmmmm, I kinda
peed on my rope, do you think it’s still
ok?,” or “A dog peed on my rope at
the crag, should I retire it?,” or “My
girlfriend peed on my rope, is it still ok to
use?”
I
hate to sound like a broken record, but when
this sort of thing happens, no one can be exactly
sure what effect it had on your rope or equipment.
I always have to play the conservative card and
say, “If in doubt, retire it.”
Other
than wondering what actually is going on out
in the field with all of these people peeing
on each other’s ropes, I wondered what
kind of affect does it really have. No, I didn’t
go pee on a rope of mine and test it, but as "luck" would
have it, I got an email from a person something
to the effect of:
“My
cat peed on my brand new 9.1 mm, it sat there
for over a week, when I got home to discover
this I washed it several times in baking soda
to get rid of the smell, and I have two questions
for you:
- Is
the rope ok to use?
- What
kind of hat should I make out of my cat? Note:
he really did ask this…
I
had the guy send the now non-stinky rope in and
we performed some tests on it.
So
again, of course, by no means are these experiments
conclusive—just some interesting information
if you happen to have a cat pee on your brand
new rope and then wash it in baking soda three
times.
The
Tests
We
performed all tests on the ‘Cat Pee’ rope
alongside a baseline test of a brand new 9.1
mm of the same brand—so that we could compare
relative results.
Static
Tensile Tests
- Full
Strength—Pulled five samples of each
rope in tension in the tensile test machine—ropes
wrapped around drum jigs to force the failure
mode to the single strand.
- Strength
over a Carabiner—Pulled two samples of
each rope in tension in the tensile test machine—over
a carabiner—using figure 8 knots on each
end.
Drop
Tower Tests (note: these tests are not in
any way even close to the UIAA drop test)
- 4
ft length of rope—figure 8 knots in each
end—factor 1.35 fall—over a carabiner
- 8
ft length of rope—figure 8 knots on each
end—factor 1.2 fall—over a carabiner
- 4
ft length of rope—figure 8 knots on each
end—factor 2 fall—direct onto anchor
- 8
ft length of rope—figure 8 knots on each
end—factor 2 fall—direct onto anchor
The
Results
Tensile
Tests
In
all cases the failure mode was the rope breaking
at the fixture. So this isn’t a totally
accurate test as the desired mode would be the
sample breaking in the middle, however, for our
purposes it does give us a relative comparison
to some extent.
- Full
Strength Test—The ‘Cat Pee’ rope
averaged approximated 94% of full strength
of a brand new rope.
|
~Full
Strength
|
|
Joker
9.1
|
Joker
w/ Cat Pee
|
|
Strength
(lbf)
|
|
Strength
(lbf)
|
|
1
|
4739
|
1
|
4329
|
|
2
|
4361
|
2
|
4058
|
|
3
|
4547
|
3
|
4362
|
|
4
|
4421
|
4
|
4373
|
|
5
|
4671
|
5
|
4295
|
|
|
6
|
4285
|
|
avg.
|
4547.8
|
avg.
|
4283.7
|
|
%
full
|
100
|
%
full
|
94.2
|
- Over
a carabiner—The ‘Cat Pee’ rope
averaged approximately 95% of the strength
of the brand new rope.
|
Strength
Over Carabiner
|
|
Joker
9.1
|
Joker
w/ Cat Pee
|
|
Strength
(lbf)
|
|
Strength
(lbf)
|
|
1
|
6406
|
1
|
6014
|
|
2
|
6324
|
2
|
6081
|
|
avg.
|
6365.0
|
avg.
|
6047.5
|
|
%
full
|
100
|
%
full
|
95.0
|
Drop
Tower Tests
- 4
ft length of rope—figure 8 knots in each
end—factor 1.35 fall—over a carabiner.
|
New
Joker 9.1 mm
|
“Cat
Pee 9.1 mm”
|
|
#
Falls Held
|
Max
Load Seen
|
#
Falls Held
|
Max
Load Seen
|
|
14
|
3968
|
9
|
3982
|
|
Factor
~ 1.35 over a BD Airlock2
|
|
Joker
9.1
|
Joker
w/ Cat Pee
|
|
Drop
|
Max
Force (lbf)
|
Drop
|
Max
Force (lbf)
|
|
1
|
1411
|
1
|
1680
|
|
2
|
2264
|
2
|
2402
|
|
3
|
2699
|
3
|
2972
|
|
4
|
2968
|
4
|
3265
|
|
5
|
3189
|
5
|
3446
|
|
6
|
3336
|
6
|
3681
|
|
7
|
3458
|
7
|
3748
|
|
8
|
3572
|
8
|
3895
|
|
9
|
3570
|
9
|
3982
|
|
10
|
3698
|
10
|
3239
X
|
|
11
|
3765
|
|
|
|
12
|
3870
|
|
|
|
13
|
3912
|
|
|
|
14
|
3968
|
|
|
|
15
|
3470
X
|
|
|
- 8
ft length of rope—figure 8 knots on each
end—factor 1.2 fall—over a carabiner.
|
New
Joker 9.1 mm
|
“Cat
Pee 9.1 mm”
|
|
#
Falls Held
|
Max
Load Seen
|
#
Falls Held
|
Max
Load Seen
|
|
6
|
4148
|
5
|
4045
|
|
Factor
~ 1.2 over a Omega Steel
|
|
Joker
9.1
|
Joker
w/ Cat Pee
|
|
Drop
|
Max
Force (lbf)
|
Drop
|
Max
Force (lbf)
|
|
1
|
2189
|
1
|
2279
|
|
2
|
3007
|
2
|
3081
|
|
3
|
3465
|
3
|
3536
|
|
4
|
3763
|
4
|
3878
|
|
5
|
3979
|
5
|
4045
|
|
6
|
4148
|
6
|
3592
X
|
|
7
|
4029
X
|
|
|
- 4
ft length of rope—figure 8 knots on each
end—factor 2 fall—direct onto anchor.
|
New
Joker 9.1 mm
|
“Cat
Pee 9.1 mm”
|
|
#
Falls Held
|
Max
Load Seen
|
#
Falls Held
|
Max
Load Seen
|
|
5
|
2759
|
3
|
2357
|
|
Factor
~ 2 w/ Figure 8 in Both Ends
|
|
Joker
9.1
|
Joker
w/ Cat Pee
|
|
Drop
|
Max
Force (lbf)
|
Drop
|
Max
Force (lbf)
|
|
1
|
1248
|
1
|
1364
|
|
2
|
1891
|
2
|
2041
|
|
3
|
2260
|
3
|
2357
|
|
4
|
2488
|
4
|
No
Drop X
|
|
5
|
2759
|
|
|
|
6
|
2316
X
|
|
|
- 8
ft length of rope—figure 8 knots on each
end—factor 2 fall—direct onto anchor.
|
New
Joker 9.1 mm
|
“Cat
Pee 9.1 mm”
|
|
#
Falls Held
|
Max
Load Seen
|
#
Falls Held
|
Max
Load Seen
|
|
3
|
2583
|
2
|
2687
|
|
Joker
9.1
|
Joker
w/ Cat Pee
|
|
Drop
|
Max
Force (lbf)
|
Drop
|
Max
Force (lbf)
|
|
1
|
1708
|
1
|
1754
|
|
2
|
2380
|
2
|
2470
|
|
3
|
2583
|
3
|
2687
X
|
|
4
|
No
Drop X
|
|
|
Observations
- The "Cat
Pee” rope was approximately 95% of the
static strength of a new rope.
- You
can see during the first drop tower test that
the "Cat Pee” rope saw higher loads
faster. This means that it did not have
equal elastic properties to the brand new rope.
- The "Cat
Pee” rope withheld slightly fewer falls
in all other drop tower tests.
Further
Information
I
contacted Pit Schubert who is an expert in climbing
gear accidents and testing and asked if he had
done any tests regarding urine and ropes. His
response is below:
“I
made test with ropes and human urine—I
put rope samples in a pot with urine over night
and sent them to the university of Stuttgart
for testing according to EN 892—the result:
reduction of the number of falls 30%—after
this I had the idea, that a rope in a pot of
urine over night is not realistic—so I
put only a lot of urine drops on the rope samples,
but morning urine (because morning urine is stronger
than day urine)—the result: reduction of
the number of falls 13%.
I
hope this is helpful for you.
I
published this in my book 'Sicherheit und Risiko
in Fels und Eis', Volume 2, (only in German,
translated in Spain, Czech, Netherlands and Japanese
language, but not in English—sorry).
Kind
regards,
Pit"
Conclusions
It
would appear that urine on a rope DOES affect
the ultimate strength and the number of falls
held. The extent to which it affects the properties
of a rope and how it would relate to real world
climbing situations is variable, undetermined
and ultimately unknown given the many factors
specific to each situation (amount of urine,
age of rope when exposed, how long exposed to
urine, type of loading scenario, etc). It also
appears that either the urine alone and/or the
washing in baking soda affected the elastic properties
of the rope, making it less dynamic and causing
increased force on the anchor during the drop
tests. Though the results seen here don’t
necessarily show that urine on a rope can be
catastrophic, it is always ultimately up to the
climber him/herself to make the decision regarding
the use of their own equipment, especially after
peculiar and sometimes unknown circumstances.
A
Final Word
Even
if the testing here isn’t conclusive to
show possible catastrophic circumstances if your
rope is exposed to urine—don’t pee
on your rope. It’s kinda gross.
Be
safe,
KP
November
29, 2006—Gear from Ukraine

I
received an email a while ago from a gentleman
who had some old gear laying around. He said
it was from Ukraine, most with no manufacturers
markings, ratings, etc—it had been sitting
around for quite a while and he was never about
to use it so asked if I would be interested in
breaking it—just to see how strong it was.
I thought, why not?
The
Gear
There
were some cams from the Ukraine, unknown cams,
a handful of stoppers and a few carabiners.
Tests
We
tested the gear in the tensile testing machine
using the same fixtures we would when testing
comparable BD gear. Cams were tested at 50% retracted;
biners were tested in Closed Gate; Stoppers were
tested in standard wedge jig. We also compared
the results to similar size of BD product for
relative comparative purposes.
Results
|
Description
|
Rating
(kg or kN)
|
Tested
Strength
(kN)
|
Failure
Mode
|
BD
Compare
|
Rating
(kN)
|
|
Cam—Large
Ukraine
|
1800
kg
|
17.65
|
15.72
|
Cable
Midspan
|
#1
Camalot
|
14
|
|
Cam—Small
Ukraine
|
1800
kg
|
17.65
|
13.70
|
Axle
Shear
|
#.5
Camalot
|
12
|
|
Cam—Titan
|
15
kN
|
15
|
11.07
|
Runner
|
#.75
Camalot
|
14
|
|
15.81
|
Runner
|
|
17.84
|
Ball
Swage Failure
|
|
Cam – Small
Unknown
|
NA
|
13.59
|
Axle
Bend / Cam Shear
|
.4
Camalot
|
10
|
|
Biner – D
|
2200
kg
|
21.57
|
28.76
|
Nose
Hook Failure
|
Light
D
|
24
|
|
Biner – D
|
2200
kg
|
21.57
|
28.76
|
Nose
Hook Failure
|
Light
D
|
24
|
|
Chock—Silver
Taper
|
NA
|
11.02
|
Swage
Pullout
|
#9
Stopper
|
10
|
|
Chock—Pink
Taper
|
NA
|
7.40
|
Swage
Pullout
|
#9
Stopper
|
10
|
|
Chock—Large
Curved
|
NA
|
8.76
|
Cable
at Nut
|
#11
Stopper
|
10
|
|
Chock—Medium
Curved
|
NA
|
9.61
|
Cable
at Nut
|
#10
Stopper
|
10
|
|
Chock—Small
Yellow
|
NA
|
3.79
|
Cable
at Nut
|
#5
Stopper
|
6
|
|
Chock—Small
Purple
|
NA
|
4.32
|
Cable
at Nut
|
#4
Stopper
|
6
|
Observations & Comments
Cams
- None
of the cams met their rating. In
two of the three cases, the failure mode was
peculiar and undesirable (cable failure midspan,
and axle shear).
- The
Titan cam runner broke below rating, we tested
with another piece of tied cord, it broke there
again, then we tested without any webbing in
the system and got the ball swage to fail at
above the product rating.
These
undesirable failure modes could be a result of
age of the product, material selection, previous
abuse, or a combination of all three.
Biners
The
biners were burly strong—stronger than
their rating, and exhibited typical failure modes
for these types of biners.
Stoppers
- Stoppers
usually fail “Cable at Nut”Two
of the six failed by the cable pulling out
of the swage—though one above a comparable
sized BD stopper’s rating, and one significantly
lower. This failure mode is probably the result
of poor swaging.The
medium and larger size stoppers were slightly
weaker than a comparable size BD stopper.
- The
smaller stoppers were significantly weaker
that a comparable size BD stopper.
Bottom
Line
Climbing
is a serious game—buy your equipment from
reputable manufacturers. Be careful of knock-offs
and small-time garage-shop gear. I’m not
saying that there can’t be good small-shop
gear out there—but in most cases these
companies don’t go through the certification
processes and have the quality systems in place
in order to ensure repeatable manufacturing processes
and that the gear they are producing consistently
meets its intended ratings.Thanks
to Jim Thompson for sacrificing his old, unknown,
questionable gear so we could maybe all learn
something.Be
safe in the hills,KP
November
9, 2006 – Connecting Two Slings Together
Hi
there,
So
sometimes I like looking into and investigating
different climbing gear or situations because
I’m curious, sometimes people ask me or
email me a question, sometimes I see some sketchy
stuff out at the cliffs and sometimes something
happens out in the field that I end up hearing
about and decide to spend some time looking into
it to maybe answer some questions, or maybe even
end up posing more.
Investigating
joining two slings together and how strong they
are is a combination of all of the above. I had
kind of been wondering about all these skinny
slings on the market; I had a student send in
a comparison on different methods of joining
slings together asking which way was the best;
and there was an incident with John Sherman recently
where he had a sling on his anchor break when
he used two slings girth-hitched together—luckily
no one was hurt. For details on John’s
incident you’ll have to sift through info HERE.
Therefore,
all of these things prompted me and my crack
crew of QA Engineering guys to throw a quick
list of experiments together and do some testing.
Please note: This is NOT intended as a in-depth
investigation into John's recent incident, rather
just as information related to the joining of
two slings together in general. So grab yourself
a beverage of choice, because this one could
get a bit long-winded.
INITIAL
THOUGHTS
Personally
if I have to join two slings together, I generally
use the Strop Bend (close to a girth hitch, more
later)—because it’s clean and symmetrical.
When it comes to forces, loads, etc., we engineering-types
like symmetry. Also, I just make sure the two
strands are the same width—no one ever
told me that, I just thought it made sense. Think
about wrapping a piece of fishing line around
your finger and pulling—ouch—the
different diameters really cut into you. But
one finger wrapped around another and pulling—no
bigs.
But
I just did things that way because I did, and
luckily I never really needed to test it out
by accidentally taking monster whippers onto
girthed together slings. I was hoping we’d
learn some good info both for ourselves and to
share with other climbers out there.
It’s
worth noting that surfing around the web for
a while will bring up all kinds of info on this
topic— some accurate, some not-so-accurate.
One interesting tidbit of good information we
found was a blurb by
my predecessor here at BD, Chris Harmston.
It
appears that he had already done some testing
several years ago—but things have changed
slightly since then—thinner and thinner
webbing is now on the market. We would repeat
some of his tests, and add some new ones to the
mix.
So
what did we do?
Well
I have a spreadsheet about 20 tabs deep with
all of the raw data, summary, statistical analysis,
comparison, rankings, percentage differences,
etc., etc.—as well as just as many more
of photos pre testing, test set-ups, post testing,
etc. But I’m not sure if we have
enough bandwidth to post all of this data, plus
I doubt anyone would look at it; so let me do
my best to summarize.
THE
TESTS
Tests
we performed included:
Tensile
Strength (static)
Pulling
slings connected to failure in a tensile test
machine—measuring ultimate load

Tensile
Strength (dynamic)
Using
Black Diamond’s drop tower, drop a mass
onto two connected slings
- Slings
were girth hitched together for all tests
- Mass
was 80 kg
- Fall
factor was ~2
- Drops
were repeated using the same rope per sling
specimen, with loads increasing with each drop
(because the elastic properties were being
taken out of the rope)
- Loads
on each drop, and number of drops recorded
until sling failed
- New
dynamic climbing rope (11 mm) per specimen

Cyclic
Using
a pneumatic cylinder, we cycled connected slings
to a load of ~3.5 kN (~800 lbf). Note: This
is approximately the load we could generate when
performing a gnarly bounce test as if aid climbing,
or a bit more than a typical toprope anchor sees
during ‘normal’ toprope belay situations.
Note:
It’s worth noting that loads on toprope
anchors can easily exceed this. For more, read
Tyler Stableford’s excellent article in
Rock & Ice Issue #133, June 2004, "Climb
Safe: Taking it from the Top."

THE
SAMPLES
Materials
Of
course there are many many types of slings out
there—we used the following materials:
- 11/16” nylon
(think cam sling material)
- 12
mm Black Diamond Dynex
- New
10 mm Black Diamond Dynex
Note:
Black Diamond currently sells 12 mm Dynex,
but is coming out with 10 mm Dynex
Note:
Several other manufacturers are currently selling
10 mm Spectra, 8 mm Spectra and even 6 mm Spectra
slings. Some of these were tested as well.
Note:
For our purposes, Dynex, Spectra, & Dyneema
can be considered the same material
Methods
of Connecting
We
used three main knots to join the two slings:
|

Girth
Hitch
|

Strop
Bend
|

Climber’s
Hitch
|
Note:
The girth hitch and strop bend are VERY close.
I believe that most people use the term "girth
hitch" loosely and it in effect covers
both the true Girth Hitch as well as the Strop
Bend. In these experiments we will treat them
differently.
Material
Combinations
We
tested many different connecting methods in combination
with material combinations in order to try to
shed some light on the subject:

Note:
Photo only shows some of the combinations and
materials tested.
RESULTS
To
try to give all our results would take pages
and pages, here is the as-short-as-I-could-make-it
version:
Note:
For ease of comparison, strength values and
reductions are compared to 22 kN—which
is the CE minimum requirement for a NEW sling—so
these numbers aren’t actual reduction
in strength of the slings, because it’s
possible that they are stronger than 22 kN
when new—follow?
Tensile
Tests
Chart
shows percentage of when new, sling strength
(i.e. 22 kN):
|
Girth
Hitch
|
Strop
Bend
|
Climber’s
Hitch
|
Comments
|
|
11/16
Nylon & 11/16 Nylon
|
70%
|
80%
|
88%
|
Nylon
failed
|
|
12mm
Dynex & 12mm Dynex
|
70%
|
85%
|
Not
tested
|
|
|
12mm
Dynex & 11/16” Nylon
|
55%
|
55%
|
Not
tested
|
Nylon
failed
|
|
10mm
Dynex & 10mm Dynex
|
53%
|
58%
|
57%
|
Dynex
failed
|
|
10mm
Dynex to 11/16” Nylon
|
54%
|
54%
|
54%
|
Nylon
failed
|
|
11/16” Nylon
to 10mm Dynex
|
46%
|
54%
(symmetry)
|
54%
(symmetry)
|
Nylon
failed
|
|
8mm
Dynex & 8mm Dynex
|
57%
|
53%
|
56%
|
Spectra
failed
|
|
8mm
Dynex to 11/16” Nylon
|
56%
|
57%
(symmetry)
|
53%
|
Nylon
failed
|
|
11/16” Nylon
to 8mm Dynex
|
43%
|
57%
|
53%
(symmetry)
|
Nylon
Failed
|
Note:
the Strop Bend and Climber’s Hitch are
symmetrical, and therefore the results for
using 10 mm Strop Bend to 11/16” Nylon
is the same as using 11/16” Nylon Strop
Bend to 10 mm, etc.

10
mm Dynex Girth Hitched to 11/16" Nylon—Static
Tensile Test
|

10
mm Dynex Strop Bend to 10 mm Dynex—Static
Tensile Test
|

8
mm Dynex Climber’s Hitch to 11/16" Nylon—Static
Tensile Test
|
Observations
- Joining
two slings reduces the ultimate strength—and
in some cases by up to and over 50%
- When
nylon and a Dynex or Spectra material were
combined, the nylon failed in all configurations
- In
general terms, the narrower the material used,
the greater the reduction in strength
- Also
in general terms, mixing widths of materials
when joining slings results in a greater reduction
of strength
Drop
Tests
(all
samples joined using a Girth Hitch)
|
|
Number
of Drops
|
Ultimate
Failure Load
|
Comments
|
|
11/16
Nylon & 11/16 Nylon
|
14
|
~14
kN
|
Nylon
broke
|
|
12mm
Dynex & 12mm Dynex
|
>10
|
~14
kN
|
Broke
2 ropes
|
|
12mm
Dynex & 11/16 Nylon
|
>10
>7
|
~13
kN
~12
kN
|
Broke
2 ropes
Broke
2 ropes
|
|
10mm
Dynex & 10mm Dynex
|
5
4
|
~11
kN
~11
kN
|
10
mm Dynex broke
10
mm Dynex broke
|
|
10mm
Dynex & 11/16 Nylon
|
4
3
|
~12
kN
~11
kN
|
10
mm Dynex broke
10
mm Dynex broke
|
|
8mm
Dynex & 8mm Dynex
|
2
3
|
~10
kN
~11
kN
|
8
mm Dynex broke
8
mm Dynex broke
|
|
8mm
Dynex & 11/16 Nylon
|
2
5
3
|
~9.5
kN
~11
kN
~11
kN
|
Nylon
broke
8
mm broke
8
mm broke
|
|
6mm
Dyneema & 6mm Dyneema
|
2
2
|
~9
kN
~9
kN
|
6
mm broke
6
mm broke
|
|
6mm
Dyneema & 11/16 Nylon
|
3
2
|
~11
kN
~9
kN
|
6
mm broke
6
mm broke
|
|

8
mm Dynex STROP bend to 11/16" nylon—drop
test— before failure
|

10
mm Dynex Girth Hitched to 11/16” nylon—drop
test
|

8
mm Dynex Girth Hitched to 8 mm Dynex—drop
test
|
Observations
- When
webbing sizes are mixed, and under dynamic
loading situations, the narrower strand typically
fails (in all but one of our tests)
- During
one test a girth hitch slipped to a strop bend—this
sample ultimately went many drops more than
as if it had been girth hitched
- More
testing required to verify if a strop bend
performs significantly better than a girth
hitch in dynamic loading situations—we
tested two more samples with intentional strop
bends
|
|
Number
of Drops
|
Ultimate
Failure Load
|
Comments
|
| 10
mm Dynex (STROP BEND) |
6
|
~13
kN
|
Nylon
broke
|
11/16
Dynex (STROP BEND)
|
6
|
~12
kN
|
Nylon
broke
|
- It
appears that the slings joined with the strop
bend performed significantly better in dynamic
loading scenarios than slings joined with a
girth hitch (compare to data above) held approx
50-75% more drops, as well changed the failure
mode to the nylon sling
- In
all tests performed, it took more than one
relatively severe drop to induce failure into
the system
Cyclic
Tests
All
configurations and samples tested (11/16” nylon
to 11/16” nylon, 10 mm Dynex to 11/16” nylon,
8 mm Spectra to 11/16” nylon) using Girth
Hitch, Strop Bend and Climber’s Hitch all
surpassed 5000 cycles at a repeated cyclic load
of 800 lbf.
Comments
- Repeating
these tests with a combination of an increased
load and/or varying the rate of load may differentiate
between stronger vs. weaker joining methods
and materials combinations for repeated cyclic
scenarios
CONCLUSIONS & FINAL
THOUGHTS
As
always, I must state a disclaimer that these
findings are somewhat unofficial—just some
information to think about. I’m not a climbing
guide and don’t even play one on TV. These
experiments are NOT all inclusive or totally
encompassing by any means—much more testing
would be required in order to come to any firm
conclusions. It is important that all climbers
use their best judgment out in the hills.
First
off, our results were very comparable to Chris
Harmston’s findings, and I agree with his
recommendations—before you join two slings
together think about the following:
- Is
it possible to use a longer sling altogether?
- If
you need to join to slings, using a carabiner
is stronger
And
in addition:
- If
you must join two slings, use the same materials
and width
- Symmetrical
knots (like the Strop Bend and Climber’s
Hitch) appear to perform better than a standard
Girth Hitch when joining two slings together
General
- It’s
interesting to note that when webbing sizes
are mixed and tested in slow static pulls,
the nylon failed, however under drop tower
dynamic situations, the thin webbing failed.
That just verifies that the rate at which loads
are imposed on a system can make a difference
in ultimate failure load and mode.
So
why did John Sherman’s thin sling cut when
loaded in the way it was?
- Looking
at the photo of the anchor set-up, I question
how ‘equalized’ this anchor was. It
appears to me that the anchor point in question
took the majority of the load in this situation,
however, the loads seen in his toprope, rappelling
scenario should still have been well within
the limits of the material used.
John
Sherman comments: "The anchor photo was
shot the next day after I had re-rigged the
anchor to finish my work the day before (the
only re-rigging was to use the static line
instead of the broken sling), then re-rigged
it back to the previous (or close to) for the
photo. I don't disagree that the failure side
might have taken more weight (though I tried
to avoid this), but the photo could be misleading
as the clove hitch could be an inch or two
off. Also when weighted the rope took a slightly
different angle (the slings lift a few inches
when the system straightens)."
- It’s
interesting that his narrow web cut. As stated
above, in all of our experiments, the only
time that the narrow web cut was during the
drop tests. This leads me to believe that perhaps
his loading scenario was much more dynamic
than originally suspected; or perhaps his girth
hitch was not "dressed" (i.e. web
folding over itself causing increased stresses).
"The
girth hitch had a half twist in it—did
this increase tension? Also the knot shows
a distinct V-groove in the middle of the dyneema—it
looks like there was extra tension along the
center of the webbing making it act as if it
were a smaller width. The knot pinched one
length of dyneema against the other as the
two strands exited the knot. One stand failed,
the other was damaged as well at the same spot
in the knot."
- It’s
also worth noting that the cut of his narrow
sling appears to be very clean—on
all of the tests we performed, there was much
fraying, etc of the ends after the breakage.
Also, all of our narrow web failures went diagonally
across the web, whereas John’s appears
to be very perpendicular to the web. Could
it be possible that there was already a slight ‘nick’ in
his thin web which allowed the break propagation
during loading?
|

John
Sherman’s clean cut thin web
|

Typical
frayed ends of webbing after breakage
|
- So
what is the exact reason, according to the
laws of physics why John’s sling cut
the way it did? I don’t know—but
maybe someone has it out for him?? (Watch
your back John.)
"BTW
There's more than a few people who have it
out for me—however only two climbers
have ever been to the cliff where this happened
and we were both on rappel at the time the
sling broke. And any saboteur would have to
be helluv clever to cut the dyneema then also
nick the spectra on the backside of the knot.
And why not just slice my rope? Furthermore
my dog was chillin' atop the cliff and would
have probably barked if a poacher or other
person approached. (My dog is 12 and her teeth
are worn down so she's not a suspect.)"
Hopefully
his incident as well as the experiments and results
described above will at least get you thinking
a little bit the next time you need to join two
slings together.
Climb
safe out there,
KP

October
27, 2006 — Belay Loops
Hey there,
I'm
sure most of us have heard about the tragic death
of Todd Skinner. My, and all of Black Diamond's,
condolescenses to his family and friends.
Though
I don't believe there has been an official report
at this time, there has been much chatter speculating
that Todd's belay loop broke. Following is an excerpt
from a brief blurb from SFGate.com (ref: Peter
Fimrite):
"It's
really affecting the climbing community because
harness failure is pretty unusual—it is not
supposed to happen," said
Ken Yager, president and founder of Yosemite
Climbing Association. "It's
gotten people thinking about their old harnesses
now. I know I'm going to go out and buy a new
one."
The
part that broke, called the belay loop, is designed
to be the strongest part of the climbing harness,
but Hewett, 34, said Skinner's harness was old.
"It
was actually very worn," Hewett said. "I'd
noted it a few days before, and he was aware it was
something to be concerned about." Friends
of Skinner said he had ordered several new harnesses
but they hadn't yet arrived in the mail.
On
Monday's climb, Hewett said the belay loop snapped
while Skinner was hanging in midair underneath an
overhanging ledge.
"I
knew exactly what had happened right when it happened," he
said. "It was just disbelief. It was too surreal."
Stunned
and in shock after watching his friend fall, he
checked his equipment.
"I
wanted to make sure that what had caused the accident
wasn't going to happen to me," he said. "I
then went down as quick as I could."
Hewett
said he knew there was no hope. A search-and-rescue
team found Skinner's body, wearing the harness with
the broken belay loop, about 4 p.m. Monday on the
rocks near Bridalveil Fall. He was pronounced dead
at the scene.
To
be clear, I don't believe this was a Black Diamond
harness, and I have NOT been asked to investigate
this accident in any way. However, since the accident,
my inbox has been filled with emails wondering
how strong belay loops are? How long should a harness
last? What could have happened to Todd's belay
loop? etc. So I will do my best to answer a few
of these questions, while most likely actually
posing more questions, as well as provide some
super-unofficial non-complete experimental data
on belay loops that my crew and I performed this
morning.
How Strong is a Belay Loop?
From the Black Diamond Harness Instructions:
♦ A
Black Diamond harness belay loop can withstand
15 kN (3372 lbf) of force.
CE requirements
The CE required testing is a bit difficult to desribe,
but basically, the belay loop must withstand
15 kN for a period of 3 minutes.
Actual Black Diamond Test Data
* Though our inline batch test rating is 3372 lbf,
we regularly see belay loops test to over 6000
lbf, with a historical average of over 5000
lbf.
**
Note: I've tested several other manufacturer's
belay loops and they all are in the same
ballpark for ultimate strength.
How long should a harness Last?
Again,
From the Black Diamond Harness Instructions:
CARE AND MAINTENANCE
♦ Machine wash your harness in warm water on
a gentle cycle. Use a mild soap, no bleach. Anytime
your harness gets wet, allow it to drip dry away from direct sunlight before storing.
♦ Harnesses must not come into contact with corrosive
materials such as battery acid, solvents, gasoline or
chlorine bleach.
♦ Do not allow your harness to be exposed to
temperatures above 140° F (60° C) or below -80° F
(-62° C).
♦ Do not sew, resew, burn or singe loose threads,
bleach the webbing, file a buckle, modify, or change
a harness in any way.
STORAGE
AND TRANSPORT
♦ Never store a wet or damp harness.
♦ Store all of your gear in a clean and dry environment,
out of direct sunlight and away from heat sources.
♦ Keep harnesses and other sewn climbing equipment
away from gnawing rodents and pets.
♦ The nylon in your harness will weaken with
age if not stored free from mildew, UV light, temperature
extremes or other harmful agents. If a harness has been properly stored for ten
years or more, retire it.
♦ When not in use or when transporting your harness,
protect it from
With
normal use and proper care, the life expectancy
of your harness is approximately three years, and
can be longer or shorter depending on how frequently
you use it and on the conditions of its use.
Factors
that reduce the lifespan:
♦ Falls
♦ Abrasion, cuts, wear
♦ Heat
♦ Sunlight
♦ Corrosives
INSPECTION
AND RETIREMENT
Inspect your harness for signs of damage and
wear before and after each use. It is vitally important
that your harness be in good condition. A damaged
harness must be retired immediately.
Retire
a harness immediately if:
♦ There is any kind of rip or hole in the webbing.
♦ The webbing is burnt, singed, or melted.
♦ There are any torn threads, or heavy abrasion
to the webbing.
♦ Bar tacks are abraded or showing wear.
♦ One of the buckles is cracked, corroded, has
a burr, or is damaged or deformed in any way.
♦ The webbing is faded from exposure to ultraviolet
light.
If
a harness has been involved in a severe fall, but
is not obviously damaged, it still may be ready
for retirement. If you have any doubts about the dependability
of your harness, retire it and get a new one.
Anytime
you retire a piece of gear, destroy it to prevent
future use.
**Note:
most other climbing gear manufacturer's have
similar warnings, instructions, timelines on
their products as well.
What could have happened to Todd's belay loop?
When
I first heard of the accident, I was hypothesising
that he just missed clipping into his belay loop—maybe
he was tired, with tons of gear, ropes, rack, pack
etc all clustered around—and when he clipped
his GriGri to his harness, he just missed the belay
loop and leaned back for the rappel. I couldn't
believe that his belay loop broke—because like
I
mentioned in the rope breakage report, I am a firm
believer of "belay loops just don't break." There
must have been some outside circumstances involved.
It raises many questions:
Could Todd's belay loop have been SO worn that it
broke under bodyweight?
I
suppose so but… see experiments below.
Could
it have been affected by acid as is the case with
the rope breakage
at the rock gym earlier this year?
Could
it have been affected by some other chemical (bleach,
DEET, etc)
which caused it to weaken?
Could
it have been so worn, dried out by the sun, or
rotten, etc. that it
was so weak to fail under body weight?
Could
it have been affected by some other outside circumstances
that caused
it to fail during rappelling?
At
this point, I don't believe that anyone really
knows why or how the belay loop broke.
Some
Unofficial, Incomplete, One Data Point, for Curiosity
Only Experiements
To
satisfy my own curiousity I decided to test several
belay loops with different levels of wear: cut approx
50% through, cut up to 80% through, cut close to
90% through, two tacks cut, all tacks heavily abraded
on a file surface, structural web heavily abraded
on a file surface, etc. By no means are these experiments
complete or conclusive as there are many variables
that were not, but could be looked at like: belay
loop construction (2 tacks vs. 4 tacks, protective
non-structural layer over top of the tacks), material
used (nylon vs. polyester), UV degradation, environmental,
wear, etc, etc. Basically, the results were what
I was expecting. Belay loops are burly, really
burly—and to have one fail at body weight loads,
or even small shock loads which could happen during
rapelling is possible, but the belay loop would have
to be SO worn through
that it seems very unlikely.
Below
are some photos of the different belay loops I
tested (before they were pulled to failure) and
their tested values.
50%
cut through—one side —3480
lbf:

~75%
cut through—both sides (not the best photo)—2918
lbf:

~
90% cut through—one side—777
lbf:

2
of 4 tacks cut—3970 lbf:

All
tacks heavily abraded across file surface—5280
lbf:

Structural
webbing heavily abraded across file surface—4805
lbf:
All
tacks heavily abraded across file surface—5338
lbf:

All
tacks heavily abraded across file surface—7429
lbf:

A
Final Word
Is
this incident going to cause every climber out
there to start wanting two belay loops, or tieing
a backup supertape belay loop in their current
harness or throw their harness away altogether and
buy a new one
immediately? It shouldn't. Reputable manufacturer's
make burly harnesses—bottom line—and don’t
forget that there are some negatives/concerns
about using two belay loops at once in some situations
(i.e. tri-axial
loading carabiners, etc.)—not good.
Harnesses,
and belay loops in particular are super strong
for sure, but we can't forget that gear does wear
out. Every climber is responsible to
know the history of his or her gear and act accordingly.
When people ask me
about worn gear, or gear that's been dropped, or
has undergone a strange or
peculiar event, I always have to play the conservative
card of "when in
doubt, retire it"—because the last thing
you want to be thinking of in
the back of your mind when you're 20 feet above your
last piece of sketchy
gear is... "geez, I wonder if that's that biner
that I dropped that time,"
or "I sure hope my harness is in good enough shape
to withstand this monster
whipper I'm about to take." It's not worth
having to worry about—I
personally have a hard enough time worrying about
trying NOT to fall…
Climb
safe,
KP

August
16, 2006 — Breaking Fixed Draws and Biners from a
Dark, Dreary Cave Route
Lately
I've had some people wondering how strong their
old gear is—stuff that's usually been fixed on
some 'proj' for some unknown amount of time—and
rather than leaving it up indefinitely for some
unsuspecting sucker to take the big ride, they
remove it and if/when I get around to it we'll
break it to see if we can learn anything.
Recently someone stripped their old gear off the
route Burning in the Hell Cave at American
Fork, Utah. Now talk about a hole. That place sees
more seapage, water, cold and dark than you could
imagine, but even still does manage to see some
sunlight. These were classic beat-up looking draws.
Super crusty webbing, corrosion and oxidation on
the biners, the full meal deal...


My guess is as usual: the biners are much stronger
than you would think given how they look, but the
webbing which appeared to be dried up and even
somewhat brittle was my concern.
Remember:
- The
CE requirement for new slings is 22 kN
- Biners
such as these must maintain 20 kN in closed gate,
though all of these were rated stronger (22-26
kN)
- Typical
sport falls are in the 2-5 kN range...
- We
tested these in the tensile testing machine AS
quickdraws—then after the webbing was broke,
we tested the biners individually.
The
Results
The
biners all met their rated strength. It's nice
to know that in most cases even old beat-up looking
biners that have been left outside for months are
still burly strong. The risk with these usually
isn't the strength of the biner in closed gate,
rather: sharp edges of worn biners causing a rope
to cut (corroded, oxidized biners having such crappy
gate action that the gate won't close). I know,
I've climbed on draws with 'fixed' routes at
Rifle, the VRG, the RED, Maple, etc and you
clip your rope in then have to manually close
the gate... not sweet.
All
of the webbing failed to meet 22 kN. The range
was as low as 13 kN and as high as 20 kN (the average
value was 17.6 kN).
Conclusion
Though
not dangerously weak, the nylon webbing from these
quickdraws was definitely weaker than when new
due to exposure to the elements, use, wear, etc.
The biners were all still burly in closed-gate
testing. The problem with mank gear like this is
ensuring that the gate is closed... more on this
in a later installment.
Moral of the Story
Now
people have been climbing on these exact draws
for who knows how long, without incident—and
chances are they could have stayed up there for
much longer and been fine, but you must use your
common sense and don't climb on fixed gear that
you think is suspect, and don't leave suspect gear
on routes—you're not doing anyone any favors.
Don't be shy to replace old crappy gear—it may
cost you a bit, but it's good karma, plus you'll
be doing yourself a favor on that redpoint burn—the
last thing you want to be thinking is "I
sure hope that old manky quickdraw
at the crux is still strong enough in case
I whip..."
Out for now,
KP
August
8, 2006 — Rope Breaks in Low-impact Fall
at a Climbing Gym–Investigation

Hey,
You may have heard about a climbing rope that broke
at a climbing gym in California back in May. Luckily
no one was hurt. I was asked to look into the incident—I
inspected the rope, went to the gym and inspected
the route and all other equipment and even sent
the rope out to labs for chemical analysis. Click
HERE for
the full blown 11-page .pdf report—and don't just
skip to the end.
Climb safe,
KP
April
21, 2006 — Dynex vs. Nylon–Lab Testing
Yo,
So
based on a bunch of the testing I've done of gear
stripped off routes this past winter, I was thinking
that because of UV light, Spectra degrades significantly
faster with time than nylon does. This was all
fairly anecdotal and not really "controlled" in
any way—as you know I was just replacing
old draws and slings not really knowing how
long they had been fixed on a route, etc.,
then breaking them.
So a couple of the boys here in the
lab and I decided to do a bit more of a controlled experiment.
We took a bunch of brand new nylon & Dynex slings—we
stored some in a cool dry, environment (in a cupboard)—to
act as our control, and we exposed some to over four weeks
of 24hr/day UV light here under the QA lab's UV lamp. Note:
We really don't have an accurate way to correlate what
24 hrs/day under the UV lamp means to real world use...
Based on what we had seen before, we were expecting
the nylon to do well, and the Spectra to be significantly
weaker. A brief summary of the results are as follows:
Photos showing nylon slings—what they originally
looked like on top (control) and how much they
faded on the bottom:

Results:
10 samples of each type of 'dogbone' in each test.
For our purposes: Spectra, Dyneema and Dynex are
all the same.
I don't want to get into the details of averages,
standard deviations, etc so will just speak about
averages here.
AVERAGE Test Values
Note: product rating - 22kN
|
|
Before
(kN)
|
After
Exposure (kN)
|
%
Reduction in Strength
|
|
Nylon
(18mm)
|
29.8
|
24.5
|
21%
|
|
12mm
Dynex
|
26.8
|
24.6
|
9%
|
|
10mm
Dynex
|
24.8
|
20.7
|
20%
|
Conclusions:
Not as dramatic as I was expecting given what
I've seen by testing old gear off routes.
Makes me think that "weathering" (i.e. cold and warm cycling, rain, UV exposure,
etc.) as well as abrasion play a major role in the stength of old gear.
I'll continue to test gear that I replace off routes and keep the updates
coming. As well, perhaps we'll dream up some more scientific-type experiments
we could perform here in the lab. Regardless—swap out old crappy gear—the
heartache avoided could be your own...
KP

April
6,
2006 — Testing a Worn Biner
So
Ramsey has been working The Route of All Evil at
the VRG for a while. He's a training fiend and
an analytical crazoid. He's been studying his progress
and determined that it must be the weight of his
rope and the friction in the system that was causing
his difficulties when trying to get through the
crux. On Saturday, April 1st, he was about to go
up for a redpoint attempt and switched out the
first quickdraw to a brand new freshie. By looking
at the draw he stripped from the route, it was
obvious that this surely was the problem. The rope-end
biner was badly grooved, undoubtedly causing too
much friction (rope drag) and hindering his performance.
What do you know, this philosophy professor is a
scientist as well. He sent that go. It was rad.
Worn Biner—Drop Tower Test
I brought the beat-up quickdraw in to work and
did a few tests.
I wasn't concerned about the ultimate strength
of the rope-end biner, but rather was concerned
about the sharp edge of the biner possibly cutting
the sheath of the rope if someone were to fall
onto that first draw. Any time I've seen a rope
get "sheathed" in the field it was a combination
of factors. Usually the biner has a very sharp
edge (as did the biner in this case) but also,
the rope is usually pinched between the
sharp-edged biner and the rock.
We did a test in the drop tower using this worn
biner, without pinching the rope against anything.
The force of the fall was 1650lbf (over 7kN)—Note:
this would be considered a gnarly fall in the field...
The rope (9.4mm) did not sheath, which was good,
but remember, it wasn't pinched against a rock
surface—my guess is that the rope would have
sustained damage if it were being pinched. An interesting
thing did happen though— during the fall the basket
of the gate stretched enough to allow the gate
to flip to the outside of the biner. (see photo)
My guess as to how/why this happened is the following:
Partially due to the fact that the test was done with this biner as the only
piece of protection in the system (as it would be on the route if someone fell
just past the first bolt), there was what we call the whiplash effect, or gate
flutter. As the load is impacted, the gate actually flutters open slightly,
but at the right time, and just enough that really you are experiencing an
open gate situation—this allowed the basket of the gate to bend slightly
at the spine end (where the rope groove is). The gate flutter situation may
have been more likely because the spring tension on this gate was rather weak
and the rope groove of the biner reduced the cross section enough near the
spine to allow the basket to deflect more (than if it wasn't rope-worn) during
the gate flutter scenario.
Worn Biner—Ultimate Strength (open gate)
We then took the biner to failure (in open gate) in the tensile test machine.
It still met its stamped rating of 10kN (2248lbf) (actual result was 2300lbf).
Notched Biner—Ultimate Strength (closed gate)
We
also broke the bolt end biner that was worn and
notched.
Rating
was 28kN (6294lbf)
Actual ultimate strength was 6949lbf (30.9kN)
Sling
We then broke the sling.
Rating
is 22kN (4946lbf)
It failed at 3776 (16.8kN), about typical for what
I've seen of nylon slings being left on fixed routes—not
really dangerous to the climber, but definitely
weaker than when new.
The
morals of the story:
Ramsey
is sick strong—yeah, no kidding...
Worn biners can sheath ropes—more likely if
the rope were to get pinched between the biner
and the rock—retire biners when they get so
worn as to exhibit a sharp edge.
Gate flutter really can happen.
Gate spring tension is important—make sure your
biners have good smooth gate action.
Rope-worn biners and gate flutter in combination
is not good...
Nylon slings get weaker when left on fixed routes—switch
out old fixed gear.
Later,
KP
March
15 ,
2006 — Spectra vs. Nylon–Real World Wear
So
I've been wondering how Spectra wears vs nylon
slings. I'm currently working on an experiment,
but until I get the results, check this out.
A guy here at work had two quickdraws sitting in
the back of his open pickup truck for over 6 years.
They have seen sun, snow, rain, heat, cold, etc,
etc.. Fortunately for me, one was spectra, one was
nylon. Ah ha....
Remember, when new, the rating for a sling is 22kN.
Also remember that typical falls in the field are
in the 2kN (sporto soft catch) to 5kN (harsh, kidney-wrenching)
range.
The
nylon sling (top) broke at 11.6kN
The Spectra sling broke at 5.3kN
Based
on this as well as earlier findings (in emails
below), it's looking to me like Spectra deteriorates
moreso than nylon...and to the point that
it's SCARY.
Bottom line—retire old beat-up gear.
Later,
Kolin
January
9, 2006 — Testing More Old Beat-up Slings
and Carabiners
This
weekend I swapped out about 45 draws at the VRG.
We broke all the slings, and a few of the biners.
Again—biners aren't usually the problem—even though the bolt end
biner gets all nicked and gouged up—they are still usually plenty burly.
The ones we broke today were a bit surprising however. While most current style
biners all still broke above 18kN, there were a few OLD school biners (made
from smaller diameter rod stock) that broke at 8kN—and the breakage didn't
even occur where it was nicked from the bolt hanger. Freaky.
The rope end biners, even when worn, are still usually full strength—the
problem is usually a sharp edge forming and possibly "sheathing" your
rope—a
bummer—and horrifying I'm sure. Another obvious problem with fixed draws
is the gate action can get very poor—possibly resulting an open gate
loading scenario—not ideal... Rope end biners all broke above 20 kN.
The "dogbones" are the part I'm usually more worried about. When
new, dogbones need to meet 22 kN. In the previous emails we've seen some break
as low as 5,7 and 9 kN—much lower than I would have thought—and
kind of scary actually. Based on what I've seen in some earlier tests, as well
as some reading, I was kind of thinking that maybe Nylon fared better than
Spectra (with respect to weathering)—I'm still looking into this, and
will let you know—but based on the 45 dogbones broke today—there
can be no hard fast conclusion regarding whether Nylon or Spectra is best to
leave on a fixed route.
Out of the 45 dogbones broke today—there were values ranging from 23.5
kN all the way down to 8 kN. Most are in the 12 kn-17 kN zone—still safe—but
definitely much weaker than when new.
BD
spectra dogbones (green/white checkered) – 9.7,
10.3, 11.6 kN
BD Nylon – 13.5, 14.5, 18.9 blah blah blah
up to 23.5 kN
Metolius Nylon – 17-18 kN
Petzl Nylon – 8.1, 9.4, 10, 11, 12... up
to 15 kN
misc Nylon – 11 up to 17 kN
Note:
All of the quickdraws that I've been replacing
are with Spectra dogbones. If I determine that
Nylon does better in the weather (which it doesn't
really appear to based on this data)—then I will
swap them out with Nylon webbing next year.
December
28, 2005 — Whipping onto Spectra Slings at the
VRG
This
past weekend when I was up taking repeated 30 footers
onto a double draw on Fall of Man—I
decided to have a closer look. It looked to me
like the Spectra draw was fading a bit but I was
more concerned with the abrasion against the rock.
NOTE:
this is the draw that you whip onto after the upper
credit card crux - and you have to do a real balancy
move, you're way above the bolt, etc...it had been
up there for two seasons...
Remember
the rating for a quickdraw is 22kN, and sport
falls are typically 2-5kN—unless the belayer doesn't
jump and you get slammed or whatever, and the loads
can go up...
One of these double draws broke at 9.8kN
(much lower than I would have guessed) and the
other one broke at 7.7kN—again lower than I would
have thought...
Again—the moral of the story—switch out suspect
draws.
December
5, 2005 — More Old Slings Tested
More
info...
Draws from Horse (older Petzl draws)
7.6 kN, 10.7 kN and 11.5 kN
Again—super low—but those have been up there
for years I believe.
It's worth switching out sketchy draws—obviously
ESPECIALLY the ones that you're whipping on constantly.
December
2, 2005 — Testing Old Gear from the VRG
FYI—sling
ratings are 22 kN
Minimum carabiner ratings are 20 kN
Typical sport climbing falls are in the 2-5 kN range.
I pulled a bunch of mank gear from some routes last
weekend at the gorge (DCMD, Fall of Mouse).
I'm never really concerned about the biners from
a strength standpoint— more from getting a
sharp edge and "sheathing" the rope. The
biners I tested were WORKED, but all values were
still above the original product ratings (all over
24 kN).
The slings were very sun bleached and dried out—I'm
pretty sure some have been up there for 3, 4, or
even more years.
The
results were:
16
kN
11 kN
11 kN
5 kN
Obviously
getting well into sketchy land.
The morale of the story from KP's point of
view—carabiners and slings are way burlier
than people think, ie. leaving a route fixed
for a while isn't the end of the world. As
I said, the biners developing sharp edges
is usually my big concern. But it is important
to remember that it IS possible for slings
and carabiners to break—slings from being excessively
sun bleached and dry and/or being worn from excessive
rubbing on the rock.
When you hear of biners breaking in the field
it's usually either open gate failure or the
nose hook getting caught on the bolt hanger,
etc.
it's always a good thing to replace a draw on
a fixed route that you're sketched about—the
last thing you want to be worrying about when
you're 10 ft above your last bolt and sketching
out on pimp holds is "I
hope that draw will hold if I pitch" (and
also, it's good sending-karma to replace
sketchy fixed gear).

Kolin
Powick (KP) is a Mechanical Engineer hailing from Calgary,
Canada. He has over 15 years of experience in the enginering
field and has been Black Diamond's Quality Assurance
Manager since 2002. Kolin oversees the testing of all
of Black Diamond's gear from the prototype phase through
continual final production random sample testing. He
is an avid rock, ice and alpine climber and mountaineer
as well as a backcountry skier and snowboarder. Kolin
gets out probably more than anyone else around who
has a full-time job. You can check out more of his
climbing action at his website: www.kolin-and-ellen.com.
If you have a technical question for KP, please email
him at askkp@bdel.com and he will TRY to respond. |